GB/T19001—idt ISO 9001
4102QB[3048]型柴油机零件图册
PARTS CATALOGUE OF SERIES 4102QB DIESEL ENGINE
昆 明 云 内 动 力 股 份 有 限 公 司
KUNMING YUNNEI POWER CO., LTD.
公 司 简 介
昆明云内动力股份有限公司襄樊销售服务中心是国家大一型企业,是国家重点扶持的 520 户企业及目前国内最大的
多缸小缸径柴油机生产厂家之一;1999~2001 年,连续三年在全国车用柴油机产销量排名中列第三位;2001 年,成功
地购并了成都内燃总厂,成立“成都云内动力有限公司”,进而成为西南地区最大的多缸小缸径柴油机生产基地。拥有
德国 KW 气流预紧式高压多触头铸造生产线、GF 气冲铸造生产线、V+S 热芯盒射芯机及直读光谱仪等设备,可有效控
制高强度薄壁铸件的生产质量;具备十余条能够实现系列产品共线生产的关键机械加工生产线和关键检测设备。
5100QB、5100QBZ 和 102B 系列的 4102QB、4102QBZ、 4102QBZL 等 12 种基本型,以及 490、493、495 三种基本系列,
功率范围为 23.5~87KW。其中的 100B、102B 系列柴油机为国内中小缸径多缸柴油机中最先采用直喷技术的产品;
4100QBZ 是国内率先研制成功并投放市场的小缸径增压柴油机; 4100QBZ 和 4102QBZ 分别获得了《九八年国家新产品》
证书及《国家重点新产品》证书;2000 年底公司成功开发的 5100QB 及 5100QBZ 柴油机被列为 2000 年度“国家级新产
品”,并获得了《2001 年国家重点新产品》证书。各基本型产品通过变化选装件形成了近 300 余种变型机型,以满足用
户各种层次的使用需求,是 0.5~3.75 吨级农用车、轻型载货汽车、轻型客车及工程机械的理想配套动力。
我公司建立和健全了持续有效的质量保证体系,于 1998 年 7 月通过了 ISO9001 质量体系认证,为产品质量控制提
供了可靠的保障。
近年来,通过对先进技术、设备、管理手段的应用以及加强产学研各方面的紧密结合,我公司的技术创新能力得到
了极大的提高。1999 年,公司技术中心被确认为云南省企业技术中心并与北京理工大学共建了“内燃机工程中心”;2000
年,公司被认定为国家“863/CIMS 应用示范企业”和“高新技术企业”并与昆明理工大学联合建立“发动机产品研究与
开发试验中心”。
在开发新品、生产精品的同时,公司还积极开展营销网络体系的建设,在全国设立了 32 个销售服务中心和 600 余
个技术服务站,为用户提供及时的、全方位的服务。
目 录
Contents
1、机体总成(一)Cylinder Block Assembly (Ⅰ)
1
2、机体总成(二)Cylinder Block Assembly(Ⅱ)
4
3、气缸盖总成 Cylinder Head Assembly
6
4、活塞连杆总成 Piston and Connecting Rod Assembly
9
5、曲轴与飞轮总成 Crankshaft and Flywheel Assembly
11
6、凸轮轴总成 Camshaft Assembly
13
7、配气机构 Valve Train
15
8、传动系统 Gear Train
17
9、进排气系统 Intake air and Exhaust System
19
10、油底壳部件 Oil Sump
21
11、机油泵总成 Lubricating Oil Pump Assembly
23
12、风扇、水泵总成 Fan and Cooling Water Pump
28
13、冷却水路 Cooling System
27
14、电器系统 Electrical system
29
15、燃油管路总成 Fuel Pipes Assembly
31
16、喷油器 Fuel Injector
38
17、喷油泵 Fuel Injection Pump
Ошибка! Закладка не определена.
18、喷油提前器 Injection Advancer
Ошибка! Закладка не определена.
19、输油泵 Fuel Feed Pump
Ошибка! Закладка не определена.
20、调速器 Governor
Ошибка! Закладка не определена.
21、消声器 Silencer
48
22、膜片弹簧离合器总成 Diaphragm Spring Clutch Assembly
33
1、机体总成(一)Cylinder Block Assembly (Ⅰ)
序号
零件代号
数量
零件名称
Part Name
价格
S/N
Part No.
Q’ty
- 1 -
1
GB898-76
螺柱 AM8×70
Bolt AM8×70
1
2
销 A12×25
Pin A12×25
2
3
GB898-76
螺柱 AM10×45
Bolt AM10×45
6
4
495QA-01-021
喷嘴
Oil nozzle
1
1.53
5
齿轮室底板垫片
Gasket, back plate of gear case to cylinder block
1
1.11
6
齿轮室底板
Back plate of gear case
1
52.52
7
提前器罩壳垫片
Gasket, cover of injection advancer
1
1.37
8
提前器罩壳
Cover of injection advancer
1
12.74
9
GB97-76
垫圈 8
Washer 8
3
10
GB21-76
小六角头螺栓 M8×65
Bolt M8×65
3
11
GB5782-86
小六角头螺栓 M8×16
Bolt M8×16
1
12
GB21-76
六角头螺栓 M8×30
Bolt M8×30
1
13
GB93-87
垫圈 8
Spring washer 8
8
14
GB97-76
垫圈 8
Washer 8
8
15
齿轮室
Gear case housing
1
80.60
16
DR55×80×12
前油封
Oil seal
1
9.62
17
GB6170-86
螺母 M10
Nut M10
6
18
GB93-87
垫圈 10
Spring washer 10
6
19
GB97.1-85
垫圈 10
Washer 10
6
20
495QA-01-028
齿轮室垫片
Gasket, gear case housing
1
1.64
21
GB5783-76
螺栓 M10×25
Bolt M10×25
3
22
GB93-87
垫圈 10
Spring washer 10
3
23
495QA-01-035
喷油泵垫片
Gasket, fuel injection pump
1
24
GB897-88
螺柱 AM10×30
Bolt AM10×30
3
25
GB93-87
垫圈 10
Spring washer 10
3
26
GB97-76
垫圈 10
Washer 10
19
27
GB6170-86
螺母 M10
Nut M10
17
- 2 -
28
4102QB-01.01-002
前主轴承盖(Ⅰ)
Main bearing cap (Ⅰ), front
1
29
碗形塞 Φ15
Plug Φ15
1
30
4102QB-01.01-005
主轴承盖螺栓
Bolt, main bearing cap
10
31
4102QB-01.01-003
中间主轴承盖(Ⅱ, Ⅲ, Ⅳ)
Main bearing cap (Ⅱ, Ⅲ, Ⅳ), middle
3
32
GB898-88
螺柱 AM8×16
Bolt, AM8×16
17
33
4102QB-01.01-004
后主轴承盖(Ⅴ)
Main bearing cap (Ⅴ), rear
1
34
GB93-87
垫圈 10
Spring washer 10
29
35
GB21-76
螺栓 M10×25
Bolt M10×25
3
36
机油滤连接板
Connecting board, oil .filter
1
10.53
37
GB898-88
螺柱 AM8×30
Bolt AM8×30
3
38
发动机前支架焊合件(左)
Front engine bracket (left)
1
10.27
39
495QA-01-038
机油滤连接板垫片
Gasket, oil filter connecting plate
1
0.82
40
3819QA-010
油压报警器
Adapter, oil pressure transducer and alarmer
1
8.84
41
GB898-88
螺栓 AM10×25
Bolt AM10×25
2
42
GB898-88
螺栓 AM10×75
Bolt AM10×75
2
43
主油道堵塞 Φ6
Plug Φ6
6
44
495QA-01.01-007
碗形塞 Φ32
Plug Φ32
4
45
4102QB-01.01A
机体
Cylinder block
1
46
缸盖定位套
Locating bush
2
1.34
47
4102QB-01-011B
气缸套
Cylinder liner
4
39.13
48
封水圈
Water seal ring, cylinder liner
8
0.55
- 3 -
2、机体总成(二)Cylinder Block Assembly(Ⅱ)
序号 S/N
零件代号 Part No.
零件名称
Part Name
数量 Q’ty
价格
1
机油泵上轴套盖垫片
Gasket
1
0.15
- 4 -
2
495QA-01-023
机油泵传动轴衬套
Drive shaft bush of lub-oil pump
1
7.15
3
4102QB-01.13
后上侧盖板焊合件
Rear side cover, cylinder block
1
14.69
4
上侧盖板垫片
Gasket, side cover
2
2.34
5
碗形塞 Φ15
Plug Φ15
1
6
495QA-01-016
O 型密封圈
“O” Seal ring
1
7
495QA-01-015
堵头
Plug
1
8
离合器壳垫片
Gasket, clutch housing
1
0.98
9
飞轮壳
Flywheel housing
1
10
GB93-87
垫圈 12
Spring washer 12
10
11
GB21-76
螺栓 M12×32
Bolt M12×32
10
12
GB898-88
螺栓 AM12×25
Bolt AM12×25
2
13
DL100×125×12
后油封
Oil seal
1
21.19
14
销 A12×30
Pin A12×30
2
15
Bolt M16x1.5
1
16
发动机前支架焊合件(右)
Front engine bracket (right)
1
10.27
17
GB21-76
螺柱 M10×25
Bolt M10×25
3
18
GB923-88
盖形螺母 M8
Cap Nut M8
4
19
JB982-77
组合垫圈 8
Washer 8
8
20
前上侧盖板
Front side cover, cylinder block
1
7.15
21
GB3541-83
铰接螺栓 M10×1
Link bolt M10×1
3
22
GB898-88
螺柱 AM8×28
Bolt AM8×28
4
23
机油泵上轴套盖
Cover, oil pump drive shaft
1
5.33
24
GB21-76
螺栓 M8×25
Bolt M8×25
2
- 5 -
3、气缸盖总成 Cylinder Head Assembly
序号
零件代号
数量
零件名称
Part Name
价格
S/N
Part No.
Q’ty
- 6 -
1
GB5783-86
螺栓 M10×25
Bolt M10×25
2
2
GB93-87
垫圈 10
Spring washer 10
2
3
4102QB-03-021A
后吊耳
Rear lifting eye
1
10.79
4
495QA-01.01-007
碗形塞 Φ32
Plug Φ32
4
5
气缸盖垫片
Gasket, cylinder head to cylinder block
1
12.22
6
495QA-03.01-006
碗形塞 Φ24
Plug Φ24
2
7
气缸盖螺栓Ⅱ
Bolt (Ⅱ), cylinder head
10
3.77
8
气缸盖螺栓Ⅲ
Bolt (Ⅲ), cylinder head
4
3.64
9
GB898-88
螺柱 M8×40
Bolt M8×40
8
10
GB93-76
垫圈 8
Spring washer 8
8
11
螺母 M8
Nut M8
8
12
气缸盖螺栓Ⅰ
Bolt (Ⅰ), cylinder head
4
4.94
13
加油口盖合件
Oil filler cap
1
3.25
14
缸盖罩铆合件
Cylinder head cover
1
51.48
15
缸盖罩螺母
Nut, cylinder head cover
4
2.47
16
垫片
Gasket
4
17
密封套
Seal rubber ring
4
18
GB898-88
螺柱 AM10×75
Bolt AM10×75
4
19
缸盖罩垫片
Gasket, cylinder head cover
1
5.59
20
GB5783-86
螺栓 M10×25
Bolt M10×25
2
21
GB93-87
垫圈 10
Spring washer 10
2
22
前吊耳
Front lifting eye
1
4.29
23
495QA-03.01-006
碗形塞 Φ24
Plug Φ24
3
24
GB21-76
螺栓 M8×16
Bolt M8×16
7
25
GB93-87
垫圈 8
Spring washer 8
7
26
缸盖后盖板
Rear cover,Cylinder head
4.42
27
495QA-03-008
缸盖后盖板垫片
Gasket, rear cover
1
1.13
- 7 -
28
气缸盖
Cylinder head
1
631.64
- 8 -
4、活塞连杆总成 Piston and Connecting Rod Assembly
序号
零件代号
数量
零件名称
Part Name
价格
S/N
Part No.
Q’ty
1
4102QBZ-04-002A
第一道气环
Top compression ring
4
89.96
- 9 -
2
4102QBZ-04-003A
第二道气环
Second compression ring
4
3
4102QBZ-04.01B-002
螺旋撑簧
Expander
4
4
4102QBZ-04.01B-003
弹簧锁口
Latch
4
5
4102QBZ-04.01B-001
油环环体
Side rail
4
6
4102QB-04-005A
活塞销
Piston pin
4
8.32
7
4102QBZ-04-001C
活塞
Piston
4
116.09
8
连杆衬套
Connecting rod bushing
4
5.46
9
连杆体
Connecting rod body
4
98.28
12
4102QB-04.02-002
连杆盖
Connecting rod cap
4
10
4102QB-04-006
连杆轴瓦
Connecting rod bearing shell
8
20.15
11
连杆螺栓
Connecting rod bolt
8
4.42
13
孔用弹性挡圈 Φ35
Retaining ring Φ35
8
0.50
- 10 -
5、曲轴与飞轮总成 Crankshaft and Flywheel Assembly
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 11 -
1
曲轴皮带轮螺栓
Bolt, V-belt pulley, crankshaft
1
5.46
2
曲轴皮带轮
V-belt pulley, crankshaft
1
32.76
3
495QA-05-004
前挡油圈
Oil baffle disc
1
1.82
4
4102QB-05-006
曲轴
Crankshaft
1
632.24
5
4102QB-01-009
前后主轴承下瓦(Ⅰ,Ⅴ)
Main bearing lower shells, Ⅰ, Ⅴ
2
6
4102QB-01-007
中间主轴承下瓦(Ⅱ, Ⅲ, Ⅳ)
Main bearing lower shells, Ⅱ, Ⅲ, Ⅳ
3
39.52
15
中间主轴承上瓦(Ⅱ, Ⅲ, Ⅳ)
Main bearing upper shells, Ⅱ, Ⅲ, Ⅳ
3
16
4102QB-01-008
前后主轴承上瓦(Ⅰ, Ⅴ)
Main bearing upper shells, Ⅰ, Ⅴ
2
7
GB278-82
轴承 60203
Ball bearing 60203
1
5.72
8
圆柱销 B10×25
Straight pin B10×25
1
9
飞轮
Flywheel
1
175.63
10
4102QB-05-010
飞轮紧固螺栓
Bolt, flywheel
6
2.12
11
4102QB-05-009A
防松垫片
Check washer
3
0.39
12
495QA-05-011
离合器压盘定位螺栓
Bolt, clutch pressure plate
6
1.48
13
495-05-009
飞轮齿圈
Gear ring of flywheel
1
94.12
14
曲轴止推片
Crankshaft thrust washer
4
2.07
17
平键 10×60
Flat key A10×60
1
- 12 -
6、凸轮轴总成 Camshaft Assembly
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 13 -
凸轮轴衬套Ⅱ
Bushing Ⅱ, camshaft
1
10.27
1
凸轮轴衬套Ⅲ
Bushing Ⅲ, camshaft
1
6.37
2
凸轮轴
Camshaft
1
3
平键 A8×22
Flat key A8×22
1
4
GB93-87
垫圈 8
Spring washer 8
2
5
GB21-76
螺栓 M8×25
Bolt M8×25
2
6
惰齿轮挡圈
Antiextrusion ring, idle gear
1
1.43
7
GB93-87
垫圈 12
Spring washer 12
1
8
GB21-76
光六角螺栓 M12×32
Bolt M12×32
1
9
凸轮轴止推板
Thrust plate, camshaft
1
4.55
10
凸轮轴衬套(Ⅰ)
Bushing (Ⅰ) .camshaft
1
7.67
- 14 -
7、配气机构 Valve Train
序号 S/N
零件代号 Part No.
零件名称
Part Name
数量 Q’ty
单价
19
前辅助摇臂座
Front bracket, rocker arm shaft
1
122.85
- 15 -
20
摇臂轴
Rocker arm shaft
1
1
后辅助摇臂座
Rear bracket, rocker arm shaft
1
2
GB894.1-86-20
轴用弹性挡圈 Φ20
Retaining ring Φ20
2
3
垫圈
Washer
8
4
气门摇臂衬套
Bushing, rocker arm
8
5
气门摇臂
Rocker arm
8
6
摇臂座
Rocker arm stand
4
7
摇臂轴弹簧
Spring, rocker arm shaft
3
8
气门推杆
Push rod
8
2.17
9
气门挺柱
Tappet
8
3.38
10
排气门
Exhaust valve
4
11.57
11
排气门座
Exhaust valve seat insert
4
3.25
12
气门外弹簧
Outer spring
8
2.09
13
气门内弹簧
Inner spring
8
1.27
14
气门上弹簧座
Valve spring retainer
8
1.44
15
气门锁夹
Collets, valve
16
0.82
16
进气门
Inlet valve
4
5.85
17
进气门座
Inlet valve seat insert
4
3.38
18
气门导管
Valve guide
8
3.64
21
碗形塞 Φ15
Plug Φ15
2
22
气门间隙调整螺钉
Adjusting screw, rocker arm
8
1.99
23
螺母 M8×1
Nut M8×1
8
24
GB898-88
螺栓 AM8×60
Bolt AM8×60
2
- 16 -
8、传动系统 Gear Train
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 17 -
1
GB30-76
螺栓 M8×16
Bolt M8×16
6
2
GB93-87
垫圈 6
Spring washer 6
6
3
喷油泵齿轮
Fuel injection pump drive gear
1
38.74
4
GB21-76
螺栓 M12×22
Bolt M12×22
1
5
GB93-87
垫圈 12
Spring washer 12
1
6
惰齿轮挡圈
Antiextrusion ring, idle gear
1
7
曲轴正时齿轮
Timing gear, crankshaft
1
25.74
8
惰齿轮
Idle gear
1
42.12
9
惰齿轮轴
Shaft, idle gear
1
15.73
10
惰齿轮衬套
Bushing, idle gear
1
11
凸轮轴正时齿轮
Timing gear, camshaft
1
38.74
- 18 -
9、进排气系统 Intake air and Exhaust System
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 19 -
1
排气管
Exhaust manifold
1
42.38
2
排气管双头螺柱
Stud, exhaust manifold
2
0.73
3
495QA-09-002
铜螺母 M10×1
Copper nut M10×1
2
0.57
4
GB898-88
螺柱 AM8×28
Stud AM8×28
8
5
GB898-88
螺柱 AM8×50
Stud AM8×50
1
6
进气管垫片
Gasket, intake manifold
1
3.38
7
进气管
Intake manifold
1
88.79
8
进气接管垫片
Gasket, intake connecting pipe
1
0.48
9
4100GB-08.02
进气接管组合件
Intake connecting pipe
1
29.77
10
GB97.1-85
垫圈 8
Washer 8
2
11
GB21-76
螺栓 M8×25
Bolt M8×25
2
12
GB898-88
螺柱 AM8×20
Stud AM8×20
7
13
排气管垫片
Gasket, exhaust manifold
4
0.56
- 20 -
10、油底壳部件 Oil Sump
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 21 -
1
油底壳垫片
Gasket, oil sump
1
9.62
2
油底壳焊合件
Oil sump weld assembly
1
170.35
3
GB97-76
垫圈 8
Washer 8
29
4
GB93-87
垫圈 8
Spring washer 8
29
5
GB21-76
螺栓 M8×20
Bolt M8×20
12
6
放油螺塞
Drain plug
1
2.29
7
JB982-77
组合垫圈 18
Washer 18
1
8
螺母 M8
Nut 8
17
9
油尺套管焊接件
Dipstick tube assembly
1
3.77
10
油标尺合件
Dipstick assembly
1
7.80
- 22 -
11、机油泵总成 Lubricating Oil Pump Assembly
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 23 -
1
滤网焊合件
Strainer screen weld assembly
1
2
集滤器壳
Casing, oil collector and screen
1
3
吸油管
Oil suction pipe
1
4
从动齿轮轴
Shaft, driven gear
1
5
机油泵体
Pump body
1
6
纸垫
Gasket
1
7
主动轴合件
Drive shaft assembly
1
8
机油泵从动齿轮
Driven gear
1
9
销 A4×26
Pin A4×26
1
10
机油泵盖
Pump cover
1
11
导向套
Lead sheath
1
132.60
12
中间接杆
Middle connect rod
1
13
销 B4×16
Pin B4×16
1
14
传动齿轮轴
Helical gear with shaft
1
15
495QA-01.03-001
调整垫片
Adjusting shim
1
16
销 B5×12
Pin B5×12
2
17
机油泵出油管合件
Oil outlet pipe assembly
1
18
GB5783-86
螺栓 M8×22
Bolt M8×22
4
19
GB93-97
垫圈 8
Spring washer 8
8
20
纸垫
Gasket
2
21
GB5782-86
螺栓 M8×60
Bolt M8×60
4
- 24 -
12、风扇、水泵总成 Fan and Cooling Water Pump
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 25 -
1
GB68-76
螺钉 M6×12
Screw M6×12
3
2
水泵盖板
Back plate, water pump
1
3
垫片
Gasket, water pump
1
4
水泵叶轮
Impeller, water pump
1
5
ⅡF17
水封总成
Water sealing assembly
1
98.28
6
水泵轴
Shaft, water pump
1
7
水泵体
Housing, water pump
1
8
GB278-82
轴承 60203
Ball bearing 60203
2
9
轴承隔套
Spacer
1
10
水泵轮毂
Belt pully hub
1
11
水泵皮带轮(单槽)
V-belt pully, water pump
1
8.45
12
AV17×1092Li
风扇带
Fan belt 17×1092Li
2
6.63
AV17×1227Li
风扇带
Fan belt17×1227Li
7.41
13
GB52-76
螺母 M12×1.25
Hexagon nut M12×1.25
1
14
GB93-87
垫圈 12
Spring washer 12
1
15
GB97-76
垫圈 12
Washer 12
1
16
GB21-76
螺栓 M8×16
Bolt M8×16
4
17
495QA-06-001
锁紧垫片
Lock plate
1
2.60
18
Z420
风扇部件
Fan assembly
1
21.84
19
4102QB-06-017
小循环胶管
Rubber hose
1
2.99
20
Q68030
橡皮软管用环箍 Φ30
Clamp rubber hose Φ30
2
21
直通式压注油杯 M60
Grease cup M60
1
22
GB1099-76
半圆键 5×7.5×19
Woodruff key 5×7.5×19
1
- 26 -
13、冷却水路 Cooling System
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 27 -
1
缸盖前盖板垫片
Gasket, front cover
1
0.56
2
缸盖前盖板
Front cover, cylinder head
1
10
节温器盖垫片
Gasket, thermostat cover
1
45.76
11
蜡质调温器
Wax thermostat
1
18
节温器盖
Thermostat cover
3
水温传感器
Water temperature induction plug
10.27
4
GB97-76
垫圈 8
Washer 8
2
5
GB93-87
垫圈 8
Spring washer 8
2
6
GB21-76
螺栓 M8×45
Bolt M8×45
2
7
GB21-76
螺栓 M8×25
Bolt M8×25
2
8
GB93-87
垫圈 8
Spring washer 8
2
9
GB97-76
垫圈 8
Washer 8
2
12
暖水进出水螺套
Adapter, by-pass tube
1
4.16
13
GB892-77
组合垫圈 14
Washer 14
1
15
GB21-76
螺栓 M8×35
Bolt M8×35
2
16
GB97.1-85
垫圈 8
Washer 8
2
17
GB93-87
垫圈 8
Spring washer 8
2
19
矩形垫圈
Seal ring
1
20
4102QB-01.08-001
水阀操纵杆
Control rod, cock assembly
1
1.86
21
水阀操纵杆支撑
Support of control rod
1
1.74
22
气缸体放水阀总成
Water drain cork
1
5.98
23
GB91-862×25
开口销 12×25
Cotter pin 12×25
1
24
护套
Protect sleeve
11
25
GB30-76
螺栓 M6×16
Bolt M6×16
1
26
GB93-87
垫圈 6
Spring washer 6
2
- 28 -
14、电器系统 Electrical system
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 29 -
1
GB21-76
螺栓 M8 × 30
Bolt M8×30
1
2
发电机调整架
Adjusting plate, generator
1
3.39
3
发电机
Generator
1
JFWZ29C1D
334.49
7
发电机皮带轮
V-belt pully, generator
1
4
GB97-76
垫圈 8
Washer 8
3
5
GB93-87
垫圈 8
Spring washer 8
3
6
螺母 M8
Thin hexagon nut M8
3
8
495QA-01-058C
螺栓 M10×130
Bolt M10×130
1
9
发电机支座
Generator bracket weld assembly
1
13.00
10
GB21-76
螺栓 M8×45
Bolt M8×45
1
11
GB97-76
垫圈 10
Washer 10
1
12
GB93-87
垫圈 10
Spring washer 10
1
13
螺母 M10
Thin hexagon M10
1
14
GB21-76
螺栓 M8×80
Bolt M8×80
1
15
J3Q5A
起动机
Starter
1
348.66
16
GB52-76
螺母 M10
Thin hexagon M10
2
17
GB93-87
垫圈 12
Spring washer 12
2
18
GB898-88
螺柱 AM12×25
Bolt AM12×25
2
- 30 -
15、燃油管路总成 Fuel Pipes Assembly
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
- 31 -
1
圈形接头衬管
4
2
柴油滤清器总成
Fuel filter
1
28.34
3
输油胶管 790
Fuel pipe
1
11.18
4
输油胶管
Fuel pipe
1
5
输油胶管 550
Fuel pipe
1
8.97
6
两缸高压油管夹部件
2 cylinder high pressure fuel pipe clamp
1
8
GB3541-83
铰接螺栓 M14×1.5
Link bolt M14×1.5
1
7
油门手柄
Speed control lever
1
9
输油泵
Fuel transfer pump
1
846.30
10
Fuel injection pump
1
11
P37-1-001
喷油嘴密封垫
High pressure fuel pipe clamp unite
4
12
高压油管组件
High pressure fuel pipe clamp unite
1
27.95
13
三缸管夹下夹板
3 cylinder high pressure fuel pipe clamp lower
1
14
三缸管夹橡胶垫
Rubber camping piece
2
15
三缸管夹上夹板
3 cylinder high pressure fuel pipe clamp up
1
16
喷油嘴回油管总成
Fuel injection leak-off pipe assembly
1
18.85
17
PF75S01
529
喷油器总成(S)
Fuel leak-off hollow screw
4
65.52
18
BT1-0201
回油螺钉
Copper washer
4
19
组合密封圈(M8)
Single cylinder high pressure
8
20
单缸高压油管夹部件
Sylinder high pressure fuel pipe clamp
1
21
SG79-75
输油管 Φ4.6×1.5×1800
Fuel pipe Φ4.6×1.5×1800
1
22
油箱
Fuel tank
1
- 32 -
22 、 膜 片 弹 簧 离 合 器 总 成 Diaphragm Spring Clutch
Assembly
A. 离合器压盘总成 Pressure Plate Assembly
1、离合器盖 Clutch Cover;2、支承环 Pivot Ring;
3、膜片弹簧 Diaphragm Spring;4、支承环 Pivot Ring;
5、压盘 Pressure Plate;6、传动片 Drive Strap;
7、分离钩 Release Lever;8、铆钉 Rivet;
9、支承铆钉 Retaining Rivet
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
1
275CD(B)-1000
离合器压盘及盖总成
1
233.48
- 33 -
B. 离合器从动盘总成 Clutch Plate Assembly
1、减振盘 Damping Plate;2、蝶形弹簧 Butterfly Spring;
3、摩擦垫片 Friction pad;4. 14、阻尼片 Damping fin;
5、从动盘毂 Hub of driven disk;6、减振弹簧 Damping spring;
7、摩擦片铆钉 Rivet;8、波形片铆钉 Rivet;
9、限位销 Spacer pin;10、从动片 Driven Plate;
11. 13、离合器摩擦片 Clutch disk;12、波形片 Waveform Plate
注:离合器总成的名称是参考黄石汽车离合器有限公司的相关技术文件。
Note: The parts names of the diaphragm spring clutch assembly are based on
the technical documents of HuangShi Clutch Co., Ltd.
- 34 -
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
1
275CD(B)-1000
从动盘总成(10 齿)
1
86.06
其他专用件:
序号
零件代号
数量
零件名称
Part Name
单价
S/N
Part No.
Q’ty
风扇垫块
1
11.57
暖水回水螺套
1
14.69
水泵垫片
1
0.75
排气管法兰出口垫片
1
1.37
4102QB-09-003-EQ
排气管双头螺柱
2
0.73
空压泵支座
1
55.25
支座螺栓
1
2.07
空气压缩机
1
299.00
空气压缩机进气胶管
1
16.90
空气加热器(24V/600W)
1
34.06
旋装机油滤清器总成(整体)
1
55.25
空压机钢管支架
1
3.64
机油格
1
21.84
柴油格
1
15.08
- 35 -
Corporation Brief
Kunming Yunnei Power Co., Ltd. is a large enterprise in China. It is one of the 520 main corporations according to the publication of Chinese
government, and it is one of the biggest factories producing diesel engines in China. From 1999 to 2001, the company’s volume of production and
marketing was in the third rank of vehicle diesel engine trade in China.
In 2001, the company combined Chengdu I.C.Engine Works, and founded Chengdu Yunnei Power Ltd. incorporated with Kunming Yunnei.
The new corporation became the production base of diesel engines in south-west of China. The company is equipped with Germany KW advanced
airflow tightened, high voltage, multiple thrums, and automatic casting lines; GF casting lines; V+S heat core box shoot core machines and straight
reading spectroscopic analysis apparatus. The production quality of high-strength and thin-wall casting is assured. The company is also equipped
several key testing equipments and over 10 key machine lines.
The main products are series 100B and 102B diesel engines including 2100QB, 3100QB, 4100QB, 4100QB-1A, 4100QB-2, 4100QBZ,
4100QBZL, 4102QB 4102QBZ, 4102QBZL, 5100QB, 5100QBZ, totally 12 basic models, and 3 other basic models of 490(DI), 493(DI), 495(DI).
The power range of products is 23.5~87 kW, hereinto, model 4100QBZ and 4102QBZ diesel engines have got the certificates of “National new
product”; model 5100QB and 5100QBZ diesel engines have got the certificates of “National main new product in 2001”. Some of the diesel
engine’s parts can be modified at the request of customers. Thus the parts can be adapted to the performance and installation requirements of
different types of vehicles, the number of various types are about three hundreds. It is an ideal power for farm trucks, light-duty trucks, passenger
cars and engineering machinery.
The company established the quality assurance system to meet the custom’s continual increasing requirements for performance, quality, and
service of products. In 1998, the company passed the certification of ISO 9001 quality system.
In recent years, the company applies technology-innovation to development and management. In 1999, its technical center of company was
confirmed as one of the “Enterprise technical center of Yunnan province, cooperated with Beijing University of Science and Technology established
the
“Engineering Center of Internal Combustion Engine”. The company cooperated with Kunming University of Science and Technology
established the “Test Center of Engine Research and Development”, it has got the cognizance of the Advanced and New Technology Enterprise, and
the cognizance of the Demonstration Enterprise for the Application of 863/CIMS”.
Based on the developing and producing quality product, the company has developed marketing system including 32 service centers and more than
600 technical service stations providing services in time.
昆明云内动力股份有限公司襄樊销售服务中心
地址:襄樊市汽车产业开发区
电话 Tel: 0086-0710-3310953
传真 Fax: 0086-0710-3322571
www.yunneidongli.com.cn
www.yunneidongli.com
E-mail:xfzx@yunneidongli.com