DFA1101GZ5AD6J-907
LIGHT COMMERCIAL VEHICLE
SPARE PARTS CATALOG
PEOPLE'S REPUBLIC OF CHINA
DONGFENG AUTOMOBILE CO., LTD.
FOREWORD
1. The catalog has compiled the spare parts numbers, part names, quantities of the
parts in the assemblies of DFA1101GZ5AD6J-907 commercial light truck and the
assembling figures of those assembly mechanisms for the reference of customers
when they purchase or order spare parts. This catalog can also provide references for
customers to get to know the assembling relations between those parts of the assem-
bly mechanisms of the vehicles.
2. When you submit your request of purchasing our parts or when ordering,
please offer correct and complete part numbers and clarify the part names and quanti-
ties.
3. The same assembly of the same model may be chosen from different suppliers.
When you purchase spare parts, please choose the right ones according to the actual
configurations of your vehicle.
4. The spare part catalog is compiled on base of the production drawings before
May., 2006. Due to continuous improvements and perfections of our product con-
struction, the structure, size or number of some parts may be changed, so please clar-
ity the production date of your vehicle when putting spare part orders.
5. Application File Section of Test Department of Commercial Product R&D
Institute of Dongfeng Automobile Co., Ltd. is responsible for the compiling of this
spare part catalog. No copy to part of or all content of this catalog is allowed before
written approval.
DONGFENG AUTOMOBILE CO., LTD.
May., 2006
INSTRUCTION
The catalog has compiled the spare part numbers, part names, quantities of the
parts in the assemblies of DFA1101GZ5AD6J-907 commercial light truck and the
assembling figures of those assembly mechanisms for the customers as reference to
purchasing or ordering spare parts.
1.Compiling Method of the Figure Numbers
Fig. No.：□××○○
□ -----Representing letter of the English name of the assembly
×× --Representing number of the systems of the vehicle
○○ --Series number of the disassembling figure of the part in this system
2.Signification of theRepresenting Letters of the Systems:
5AD--EQB140-20 engine
E---Engine system
CL----Clutch
T---Transmission
S------Frame & suspension system
P---Propeller shaft
F------Front axle
R---Rear axle
W----Wheel & spare wheel carrier
ST--Steering system
B-----Brake system
EL--Electric system
CA-- Cab
OT-- Tools & cargo body
3.Compiling Method of Page Numbers
Page：○○△ - ××
○○ --Series number of the assembly or the system
△ -----Identification number
×× --Page number of the part figure and words of the assembly or the system
CONTENTS
1. Engine
2. Enging System
3. Clutch
4. Transmission
5. Propellor Shaft
6. Front Axle
7. Rear Axle
8. Frame, Suspension System
9. Wheel, Spare Wheel Carrier
10.Steering System
11.Brake System
12.Electric System
13.Cab
14.Tools, Cargo Body
1. Engine
Fig.5AD01
Cylinder Block
1-2
Fig.5AD02
Crankshaft
1-4
Fig.5AD03
Piston, Connecting Rod
1-6
Fig.5AD04
Gear Cover
1-8
Fig.5AD05
Camshaft
1-10
Fig.5AD06
Oil Pump
1-12
Fig.5AD07
Oil Filter, Oil Cooler
1-14
Fig.5AD08
Water Pump
1-16
Fig.5AD09
Cylinder Head And Rocker Train
1-18
Fig.5AD10
Fan And Bracket
1-21
Fig.5AD11
Injection Pump, Injector And High Pressure Pipes
1-23
Fig.5AD12
Supply Pump
1-26
Fig.5AD13
Fuel Filter
1-28
Fig.5AD14
Turbocharger, Exhaust Manifold
1-30
Fig.5AD15
Oil Level Dipstick
1-32
Fig.5AD16
Oil Sump
1-34
Fig.5AD17
Push Rod Chamber Cover
1-36
Fig.5AD18
Flywheel
1-38
Fig.5AD19
Flywheel Housing
1-40
Fig.5AD20
Valve Chamber Cover
1-42
Fig.5AD21
Starter, Alternator
1-44
Fig.5AD22
Thermostat And Alternator Bracket
1-46
Fig.5AD23
Pulley Tensioner, Air-condition Comperssor, Intake Pipe
And Installation Console
1-48
Engine Assembly
No.
Part No.
Part Name & Description
Qty.
10GB04-V65B
4BTAA Engine with clutch ass'y
1
3-1
Cylinder Block
Fig·
5AD01
3-2
Cylinder Block
Fig·
5AD01
No.
Part No.
Part Name & Description
Qty.
1
Cylinder block ass'y(Inc No.2,3,4,6,7,17)
1
2
Bushing, camshaft
1
3
Ring, setting
10
4
Plug, expansion
3
5
A3007956
Plug, expansion
2
6
Plug, expansion
4
7
Bolt, cover, main bearing
8
8
Plug
1
9
Plug
1
10
Plug, expansion
2
11
Dowel
2
12
Spacer
1
13
Plug, expansion
1
14
Nozzle
4
15
Ring, setting
2
16
A3913917
Main bearing cap ass'y （Inc No.3）
5
17
Liner, cylinder （only used for repair）
3-3
Crankshaft
Fig·
5AD02
3-4
Crankshaft
Fig·
5AD02
No.
Part No.
Part Name & Description
Qty.
1
Crankshaft
1
2
Dowel
1
3
Gear, camshaft
1
4
Bearing, upper, main, crankshaft
4
5
Bearing, thrust, crankshaft
1
6
Bearing, lower, main, crankshaft
5
7
Pulley, crankshaft
1
8
Bolt
4
3-5
Piston, Connecting Rod
Fig·
5AD03
3-6
Piston, Connecting Rod
Fig·
5AD03
No.
Part No.
Part Name & Description
Qty.
Connecting rod ass'y （Inc No.2,3,4）
4
1
Bearing, connecting rod
8
2
Bushing, connecting rod
1
3
A3901572B
Connecting rod
1
4
Bolt, connecting rod
2
5
Piston
4
6
Pin, piston
4
7
Ring, snap
8
8
Ring ass'y, oil, piece
4
9
Compression ring, middle
4
10
Ring, upper, compression
4
3-7
Gear Cover
Fig·
5AD04
3-8
Gear Cover
Fig·
5AD04
No.
Part No.
Part Name & Description
Qty.
1
Dowel
2
2
A3960061
Gasket
1
3
Gear chamber
1
4
Bolt
11
5
Bolt
16
6
Ring, seal
1
7
Seat, timing pin
1
8
O-ring
1
9
Pin, timing gear
1
10
Ring, snap
1
11
C3907998
Screw
2
12
Gasket
1
13
Cover, gear chamber
1
14
Oil seal, front
1
15
Gasket
1
16
Cover, hole
1
17
C3911314
Spec plate
1
18
RQ541255
Nail, spec plate
2
3-9
Camshaft
Fig·
5AD05
No.
Part No.
Part Name & Description
Qty.
1
Camshaft
1
2
Gear, camshaft
1
3
Q5500416
Key, woodruff
1
4
Thrust, camshaft
1
5
Q150B0820
Bolt
2
6
Tappet
8
3-11
Oil Pump
Fig·
5AD06
No.
Part No.
Part Name & Description
Qty.
1
1011Q01-010-A
Oil pump
1
2
Bolt
4
3-13
Oil Filter, Oil Cooler
Fig·
5AD07
3-14
Oil Filter, Oil Cooler
Fig·
5AD07
No.
Part No.
Part Name & Description
Qty.
1
Seal gasket, oil cooler
1
2
Oil cooler
1
3
Gasket
1
4
Seat ass'y, oil filter
1
5
Valve, bypass
1
6
Bolt
14
7
1012Q01-001
Oil filter ass'y
1
8
Plug
1
9
A3918427
Spring
1
10
A3909397
O-ring
1
11
Plug
1
3-15
Water Pump
Fig·
5AD08
3-16
Water Pump
Fig·
5AD08
No.
Part No.
Part Name & Description
Qty.
1
Pump ass'y, water
2
2
Gasket
1
3
Q150B0822
Bolt
2
3-17
Cylinder Head And Rocker Train
Fig·
5AD09
3-18
Cylinder Head And
Fig·
5AD09
Rocker Train
No.
Part No.
Part Name & Description
Qty.
1
Ring, setting
2
2
Cylinder head with expansion plug
1
3
Plug, expansion
3
4
A3903845
Flange
1
5
Plug
2
6
Plug
1
7
Valve, inlet
4
8
Valve, exhaust
4
9
Oil seal
8
10
Spring, valve （inlet）
4
Spring, valve （exhaust）
4
11
A3900299
Retainer, spring, valve
8
12
Lock cone, valve
16
13
Bolt
10
14
Bolt
4
15
Gasket
1
Rocker shaft base with arm
ass'y
(Inc
16
4
No.17~25)
Rock arm ass'y, exhaust （Inc No.20~23）
4
Rock arm ass'y, intake（Inc No.19~22)
4
17
Rocker shaft support ass'y
4
18
A3907555
Plug, expansion
8
19
Rock arm, intake
4
20
A3900705
Insert, rock arm
8
21
Bolt
8
22
A3960358
Nut
8
23
Rock arm, exhaust
4
24
A3900245
Washer
8
25
Q43119
Ring, spring
8
3-19
Cylinder Head And
Fig·
5AD09
Rocker Train
No.
Part No.
Part Name & Description
Qty.
26
Rod, push
8
27
Q150B0875
Bolt
4
28
Bolt, cylinder head
4
3-20
Fan And Bracket
Fig·
5AD10
3-21
Fan And Bracket
Fig·
5AD10
No.
Part No.
Part Name & Description
Qty.
1
Bracket ass'y, fan(Inc No.2,3,4,5,9)
1
2
Bearing
1
3
Fan hub
1
4
Hub ring, fan
1
5
Q150B1070-2H1
Bolt
1
6
Bolt
1
7
Bolt
3
8
Pulley, fan belt
1
9
Q43065
Ring, snap
2
10
1308D5-050-A
Silicon oil fan clutch ass'y
1
11
Fan ass'y
1
12
13Q01-08006
Flange
1
13
Bolt
4
14
Belt
1
3-22
Injection Pump, Injector And High Pressure
Fig·
5AD11
Pipes
3-23
Injection Pump, Injector And
Fig·
5AD11
High Pressure Pipes
No.
Part No.
Part Name & Description
Qty.
A3356586ZZ
Injector ass'y （Inc No.1,2）
1
1
Injector with gasket ass'y
4
2
Gasket
4
3
Injection pump
1
4
A3902501
Stud
3
5
Gasket
1
6
Q32008
Nut
3
7
Gear, fuel pump
1
8
A3905313
Bracket
1
9
Bolt
3
A3960018
Pipe, fuel （Inc No.10,11,12）
1
10
A3916984
Fitting
1
11
A3960021
Pipe, fuel
1
12
A3960019
Pipe, fuel
1
13
Z3900518
Washer, seal
2
14
Bolt
1
15
Bolt
1
16
Pipe, connecting
1
Z3900516
Washer, seal
2
A3960375
Fitting
1
17
A3960033
Pipe ass'y, 1st cylinder
1
18
A3960035
Pipe ass'y, 2nd cylinder
1
Pipe ass'y, 1-2 cylinder
1
19
A3903482
Pipe ass'y, 3rd cylinder
1
20
A3903483
Pipe ass'y, 4th cylinder
1
Pipe ass'y, 3-4 cylinder
1
21
A3913900
Bracket
1
21A
A3960355
Bracket
1
3-24
Injection Pump, Injector And
Fig·
5AD11
High Pressure Pipes
No.
Part No.
Part Name & Description
Qty.
22
A3917746
Buffer
8
23
A3904711
Bracket
4
24
Q150B0525
Bolt
3
25
Washer
3
Washer, spring
4
26
A3913900
Bracket
1
26A
A3960380
Bracket
1
27
Fuel return sub-pipe
1
28
Washer
4
29
Bolt
4
30
Bolt
2
31
Q1840828-J8
Bolt
1
32
Fitting, 3-way
1
33
Pipe ass'y, fuel
1
34
A3960042
Pipe, fuel
1
35
Seal
2
36
3903382
Connector （with pump）
1
37
Bolt
2
38
S-609
Washer （with pump）
1
39
3903739
Nut （with pump）
1
40
Key, woodruff （with pump）
1
41
Sealing washing
1
3-25
Supply Pump
Fig·
5AD12
3-26
Supply Pump
Fig·
5AD12
No.
Part No.
Part Name & Description
Qty.
1
A3960316
Gasket
1
2
Supply pump ass'y
1
3
Bolt
2
4
Z3900518
Washer, seal
2
5
Pipe, fuel
1
6
Bolt
1
3-27
Fuel Filter
Fig·
5AD13
3-28
Fuel Filter
Fig·
5AD13
No.
Part No.
Part Name & Description
Qty.
1
Gasket
1
2
Fuel filter seat ass'y
1
3
A203933
Plug, expansion
1
4
Gasket
1
5
A3903845
Flange
1
6
Q351B16
Nut
1
7
1117N-001
Fuel filter ass'y, secondary
1
8
1125N-001
Fuel filter ass'y , primary
1
3-29
Turbocharger, Exhaust Manifold
Fig·
5AD14
3-30
Turbocharger, Exhaust
Fig·
5AD14
Manifold
No.
Part No.
Part Name & Description
Qty.
1
Turbocharger ass'y
1
2
Gasket, turbocharger
1
3
Stud
4
4
Nut
4
5
A3960056
Manifold, exhaust
1
6
Gasket, exhaust manifold
4
7
Bolt
8
8
Plug
1
9
Gasket
1
10
Q1840828-J8
Bolt
7
11
A3960726
Cap, manifold
1
12
A3960322
Hose
1
13
Unit, tube fitting
2
14
A3960859
Gasket
1
15
Pipe, oil return, turbocharger
1
16
Q1840825
Bolt
2
17
Hose
1
18
Pipe, oil return, turbocharger
1
19
Q67635B
Clamp
2
3-31
Oil Level Dipstick
Fig·
5AD15
3-32
Oil Level Dipstick
Fig·
5AD15
No.
Part No.
Part Name & Description
Qty.
1
A3922886
Tube ass'y, dipstick
1
2
Q340B08
Nut
1
3
Bolt
1
4
Plug, expansion
2
5
A108722
Clip
1
6
Dipstick ass'y
1
7
A3905821
Bracket, dipstick
1
8
Q1841225
Bolt
2
9
A3960369
Hanger, rear
1
3-33
Oil Sump
Fig·
5AD16
No.
Part No.
Part Name & Description
Qty.
1
A3960349
Oil suction pipe ass'y
1
2
A3960332
Gasket
1
3
Bolt
4
4
A3907537
Washer
28
5
Gasket
1
6
Oil sump
1
7
Bolt
28
8
Ring, seal
1
9
A3904386
Plug
1
10
Ring, seal
1
11
A3900215
Plug, oil sump
1
3-35
Push Rod Chamber Cover
Fig·
5AD17
3-36
Push Rod Chamber Cover
Fig·
5AD17
No.
Part No.
Part Name & Description
Qty.
1
Gasket
1
2
A3905023
Cover, tappet chamber
1
3
A3960500
Baffle, oil
1
4
Seal
2
5
Bolt
2
6
A3918612
Hose, vent
1
7
Q67627B
Clamp
1
3-37
Flywheel
Fig·
5AD18
No.
Part No.
Part Name & Description
Qty.
1
Flywheel ass'y
1
Bolt
8
Washer
8
3-39
Flywheel Housing
Fig·
5AD19
3-40
Flywheel Housing
Fig·
5AD19
No.
Part No.
Part Name & Description
Qty.
1
Gasket
1
2
A3913447
Seat, oil seal
1
3
Oil seal ass'y, rear
1
4
Gasket
1
5
Bolt
6
6
Ring, setting
2
7
Flywheel housing
1
8
Bolt
8
9
Plate, cover
1
10
Q2610820
Screw
2
11
O-ring
1
12
Plug
1
13
Sensor ass'y
1
14
A3909670
Clip
1
15
Plug
1
3-41
Valve Chamber Cover
Fig·
5AD20
3-42
Valve Chamber Cover
Fig·
5AD20
No.
Part No.
Part Name & Description
Qty.
1
Gasket
4
2
A3960326
O-ring
4
3
A3960357
Bolt
4
4
Cover, valve chamber
3
Cover, valve chamber with oil refilling
5
1
tube
6
Ring, seal
1
7
Cap, oil refilling tube
1
3-43
Starter, Alternator
Fig·
5AD21
3-44
Starter, Alternator
Fig·
5AD21
No.
Part No.
Part Name & Description
Qty.
1
Starter ass'y
1
2
Bolt
3
3
37V66-01010
Alternator ass'y
1
3-45
Thermostat And Alternator Bracket
Fig·
5AD
3-46
Thermostat And Alternator
Fig·
5AD22
Bracket
No.
Part No.
Part Name & Description
Qty.
1
Bolt
1
2
A3920560
Pulley, alternator
1
3
Q1841225
Bolt
2
4
A3960350
Bracket, alternator
1
5
37V66-01010
Alternator ass'y
1
6
Q32012
Nut
1
7
Bolt
1
8
Bolt
1
Q40310
Washer, spring
1
9
Q1840825
Bolt
1
10
A3960083
Bracket
1
11
Bolt
1
Q40310
Washer, spring
1
12
Bolt
2
13
A3960078
Seat, thermostat
1
14
Thermostat
1
15
Seal, thermostat
1
16
A3913929
Hanger, front
1
3-47
Pulley Tensioner, Air-condition Comperssor,
Fig·
5AD23
Intake Pipe And Installation Console
3-48
Pulley Tensioner, Air-condition
Comperssor, Intake Pipe
And
Fig·
5AD23
Installation Console
No.
Part No.
Part Name & Description
Qty.
1
Bolt
1
2
Tensioner, belt
1
3
Q40110
Washer
1
4
A3924012
Plate, pulley tensioner
1
5
A3960082
Bracket
1
6
Q150B10120
Bolt
1
7
Gasket
2
8
Q340B10
Nut
1
Q40310
Washer, spring
3
9
A3960370
Inlet, water
1
10
Q340B10
Nut
3
11
Q40310
Washer, spring
3
12
Q40110
Washer
1
13
81V46-04200
Air condition compressor
1
14
Q1840825
Bolt
2
15
Q150B1035
Bolt
2
16
A3960085
Bracket, air conditioner
1
17
A3960086
Bracket, alternator
1
18
Q1201080
Stud
3
19
Q1840825
Bolt
2
3-49
2. Engine System
Fig.E1001
Engine Mounting
2-1
Fig.E1101
Fuel Supply System
2-3
Fig.E1102
Throttle Controlling Mechanism
2-5
Fig.E1103
Inlet System
2-8
Fig.E1104
Intercooling System
2-11
Fig.E1201
Exhaust System
2-13
Fig.E1301
Cooling System
2-16
Engine Mounting
Fig· E1001
2-1
Engine Mounting
Fig· E1001
No.
Part No.
Part Name & Description
Qty.
1
10Q01-01016-C
Support--front engine mounting
2
Q4501238
Rivet--bracket to frame
8
2
10C-01019
Bolt
2
Q40212
Plain washer
2
Q40312
Spring washer
2
3
Front mounting cushion assy
2
Q40310
Spring washer
4
Q340B10
Nut
4
4
10Q01-01014-B
Front mounting right bracket
1
Q150B1030
Bolt
3
Q40310
Spring washer
3
5
10Q01-01013-B
Front mounting left bracket
1
Q150B1030
Bolt
3
Q40310
Spring washer
3
6
10Q54-01053
Engine rear mounting cushion
2
10Q57-01052
Inner bushing--engine rear mounting cushion
2
Q150B16100
Hex bolt
2
Plain washer
4
I type hex nut
4
7
10Q54-01037
Bushing--engine rear mounting cushion
2
8
10V65A-01060
Rear mounting left bracket assy
1
Q150B1030
Hex bolt
3
Q40316
Spring washer
3
9
10V65A-01065
Rear mounting right bracket assy
1
Q150B1030
Hex bolt
3
Q40316
Spring washer
3
2-2
Fuel Supply System
Fig· E1101
2-3
Fuel Supply System
Fig· E1101
No.
Part No.
Part Name & Description
Qty.
1
1101V65-001
Fuel tank assy
1
2
11Q01-01110
Clamp ring--fuel tank
3
Q340B10
I type hex nut
6
Plain washer
6
Q40110
Plain washer
3
Q500B3216
Cotter pin
3
Q510B0850
Axis pin
3
3
11Q01-01105-A
Fuel tank bracket assy
3
Q150B1030
Bolt
12
Q340B10
I type hex nut
12
Q40110
Plain washer
24
Q40310
Spring washer
12
4
1104A6-V65C
Hose--from fuel tank to prefilter
1
11.2D-04027
Washer--diesel oil prefilter
2
35N-06109
Pipe joint
2
RQ860B10105
Fuel supply hose assy
1
ZD250X7.5
Nylon lacing
2
5
11.2D-04034
Ring with channel
1
6
1104K6-V65C
Hose--oil return
1
11.2D-04034
Ring with channel
1
RQ86008115
Hose assy
1
ZD250X7.5
Nylon lacing
2
7
Diesel oil prefilter assy
1
8
1104B6-V65C
Hose--prefilter to fuel pump
1
11.2D-04034
Ring with channel
1
RQ860B10065
Hose assy
1
ZD250X7.5
Nylon lacing
1
2-4
Throttle Controlling Mechanism
Fig· E1102
2-5
Throttle Controlling Mechanism
Fig· E1102
No.
Part No.
Part Name & Description
Qty.
Acceleration drive mechanism assy (included
1
NO.1--4)
1
11V66-08030-A
Limiting bracket assy
1
Q150B0820
Bolt
3
Plain washer
3
Q40308
Spring washer
3
2
Acceleration drive controlling cable assy
1
Plain washer
2
Cotter pin
2
Axis pin
2
3
11V66-08025-A
Acceleration push rod assy
1
Q40112
Plain washer
1
Q500B2530
Cotter pin
1
4
11N-08036
Plastic bushing
2
11V66-08010
Accelerator pedal assy (included NO.5--7)
1
5
11QA-08011
Accelerator pedal
1
6
11V66-08014
Axis pin--connecting pedal bracket and pedal
1
7
11V66-08015-A
Accelerator pedal bracket assy
1
11V66-08016
Limiting pipe
1
Bolt
1
Hex thin nut
1
Plain washer
1
Q150B0614
Bolt
2
Plain washer
2
Q40306
Spring washer
2
8
11QA-08023
Return spring
1
9
NZ-66-120-1
Nylon clamp ring
2
Adjusting fixed plate--acceleration controlling
10
11N-08081-B
1
cable
Bolt
2
2-6
Throttle Controlling Mechanism
Fig· E1102
No.
Part No.
Part Name & Description
Qty.
Q40306
Spring washer
2
Plain washer
2
I type hex nut
2
11
11Q01-08091
Fuel pump connecting plate
1
Blot
2
Blot
2
Q40306
Spring washer
2
I type hex nut
2
Plain washer
2
12
11N-08044
Return spring
1
13
11DS5-08096-A
Throttle return spring supporting plate
1
2-7
Inlet System
Fig· E1103
2-8
Inlet System
Fig· E1103
No.
Part No.
Part Name & Description
Qty.
1
Inlet pipe assy
1
2
11V67-09061
Upper bracket
1
11V50-09069
Inlet cap cushion--body
1
Q150B0820
Bolt
2
Plain washer
2
Q40308
Spring washer
2
Q340B08
I type hex nut
2
3
11V67-09071
Lower bracket
1
Q150B0820
Bolt
2
Plain washer
2
Q40308
Spring washer
2
Q340B08
I type hex nut
2
11V50-09065
Inlet pipe cushion assy
3
Plain washer
6
Q40308
Spring washer
6
Q340B08
I type hex nut
6
4
11V50-09042
Air filter inlet hose
1
Q672120
Clamp
1
5
1109V65-010
Air filter assy
1
Main cartridge assy
1
1109.6B-030
Safety cartridge assy
1
6
11V93B-09015
Air filter bracket assy
1
7
11Q01-09019
Air filter clamp
2
Q150B1035
Bolt
8
Q40110
Plain washer
8
Q40310
Spring washer
8
Q340B10
I type hex nut
8
8
Inlet hose-- Ⅱ
1
2-9
Inlet System
Fig· E1103
No.
Part No.
Part Name & Description
Qty.
JK-442.120
Clamp
1
9
11V65-09025
Inlet steel pipe assy
1
JK-442.090
Clamp
2
10
Inlet hose-- Ｉ
1
JK-442.090
Clamp
1
2-10
Intercooling System
Fig· E1104
2-11
Intercooling System
Fig· E1104
No.
Part No.
Part Name & Description
Qty.
1
11Q01-18117
Inlet hose--engine
1
JK-442.090
Clamp
2
2
Air outlet pipe--intercooler
1
3
11Q01-18113
Air outlet hose--intercooler
1
JK-442.095
Clamp
2
4
Inlet hose--intercooler
1
JK-442.095
Clamp
2
5
Inlet pipe--intercooler
1
6
11V65-18119
Air outlet hose--supercharger
1
JK-442.065
Clamp
2
2-12
Exhaust System
Fig· E1201
2-13
Exhaust System
Fig· E1201
No.
Part No.
Part Name & Description
Qty.
1
12V65C-03010
Inlet pipe assy--muffler
1
Q120B1045
Bolt
2
Q340B10
Nut
4
2
12D-03032
Clamp--to fix the rear end of muffler
2
12D-03039
Muffler screw (front)
1
Q40310
Spring washer
1
Q150B1035
Bolt (rear)
1
Q40110
Plain washer
1
Q340B10
Nut
3
3
1201Q01-010
Muffler assy
1
4
12D-03033-A
Clamp--to fix the muffler
2
12D-03039
Muffler screw
2
Q40310
Spring washer
2
Q340B10
I type hex nut
2
5
12.6B-03029
Support plate
2
Bolt
2
Q340B10
Nut
2
Q40110
Plain washer
2
Q40310
Spring washer
2
6
12DD-03027
Cushion
4
7
12DD-03028
Spacer--cushion
4
Q173B1265
Bolt with hole in the stem
2
Q381B12
I type hex nut
2
Q500B3230
Cotter pin
2
8
12Q01-03026
Supporting plate
2
Q150B1030
Bolt
4
Q40110
Plain washer
4
Q40310
Spring washer
4
2-14
Exhaust System
Fig· E1201
No.
Part No.
Part Name & Description
Qty.
Q340B10
Nut
4
9
12Q01-03036
Muffler exhaust pipe
1
2-15
Cooling System
Fig· E1301
2-16
Cooling System
Fig· E1301
No.
Part No.
Part Name & Description
Qty.
1
13V65-03012
Radiator water outlet hose
1
JK-442.080
Clamp
2
2
13V65-09011
Fan shroud
1
Q150B0816
Bolt
2
Bolt
5
Q150B0822
Bolt
5
Plain washer
8
Q40308
Spring washer
8
3
1301Q01-010-A
Radiator assy
1
4
13V65-02001
Radiator frame set
1
13Q01-02101
Bracket drag link
1
13Q01-02131
Bracket lower support plate
1
13V65-02120
Bracket right support plate assy
1
13V65-02110
Bracket left support plate assy
1
Bolt
10
Q40110
Plain washer
10
Q40310
Spring washer
10
5
13V65-02040
Radiator bracket assy
2
Bolt
4
Q40110
Plain washer
4
Q40310
Spring washer
4
6
13V65-02036
Radiator stop block
2
Q150B1030
Bolt
2
Q40110
Plain washer
4
Q40310
Spring washer
4
7
13Q01-02030
Radiator cushion support assy
2
Q40110
Plain washer
4
Q40310
Spring washer
4
2-17
Cooling System
Fig· E1301
No.
Part No.
Part Name & Description
Qty.
Bolt
4
8
13Q01-02015
Vibration isolation cushion assy
2
Q40110
Plain washer
4
Q40310
Spring washer
4
Q340B10
I type hex nut
4
9
13V65-02026 － A
Side support
2
Bolt
2
Q40110
Plain washer
2
Q40310
Spring washer
2
10
13V65C-03011
Radiator water inlet hose
1
JK442.060
Clamp
2
11
Thermostat degassing hose
1
12
1311Q04-061
Steam outlet pipe
1
13
Expansion tank assy
1
14
13Q04-11066-B1
Expansion tank support
1
Q150B0818
Bolt
5
Plain washer
5
Q40308
Spring washer
5
15
13Q01-11057
Front water return hose
1
JK-442.040
Clamp
2
2-18
3.Clutch
Fig.C1601
Clutch Housing
3-1
Fig.C1602
Clutch Cover
3-3
Fig.C1603
Clutch Driven Disc
3-5
Fig.C1604
Clutch Controlling Pipe
3-7
Fig.C1605
Clutch Controlling Mechanism
3-9
Clutch Housing
Fig· C1601
3-1
Clutch Housing
Fig· C1601
No.
Part No.
Part Name & Description
Qty.
1
16C-02052
Release bearing return spring
1
2
16C-02053
Return spring hook
1
3
Q150B1640
Bolt
1
4
Q40316
Spring washer
4
5
16N-01019
Bushing
1
6
Q72132
Spacer
1
7
16K1-01015
Clutch housing
1
8
Clutch vent cap
1
9
Bolt
2
10
Q40306
Spring washer
2
11
16N-01019
Bushing
1
12
Clutch release fork spacer sleeve
1
13
Release fork shaft and release fork assy
1
14
woodruff key
1
15
Q40316
Spring washer
2
16
Q150B1645
Bolt
2
17
Clutch release fork
1
18
Q40310
Spring washer
1
19
Q150B1035
Bolt
1
20
16.6B-02050
Relese bearing seat and release bearing assy
1
3-2
Clutch Cover
Fig· C1602
3-3
Clutch Cover
Fig· C1602
No.
Part No.
Part Name & Description
Qty.
1
FD330-1601101
Driving blade
12
2
FD330-1601102
Rivet--pressure plate
4
3
FD330-1601103
Rivet--cover
4
4
FD330-1601104
Rivet--supporting ring
12
5
FD330-1601105
Supporting ring
2
6
FD330A-1601106
Diaphragm spring
1
7
FD330-1601107
Pressure plate
1
8
FD330A-1601108
Clutch cover
1
9
FD330-1601108-12
Balancing rivet
need
3-4
Clutch Driven Disc
Fig· C1603
3-5
Clutch Driven Disc
Fig· C1603
No.
Part No.
Part Name & Description
Qty.
FD330-1601200
Clutch driven disc assy
1
1
FD330-1601201
Friction lining rivet
40
2
FD330-1601202
Friction lining
2
3
FD330-1601203
Wave spacer
10
4
FD330-1601210
Front damping disc
1
5
FD330-1601211
Wave spacer rivet
20
6
FD330-1601212
Damping spring
6
7
FD330-1601206
Damping spacer
1
8
FD330-1601207
Disc hub
1
9
FD330-1601208
Damping impact spacer
1
10
FD330-1601205
Damping spring spacer
1
11
FD330-1601209
Limiting pin
3
12
FD330-1601204
Rear damping disc
1
3-6
Clutch Controlling Pipe
Fig· C1604
3-7
Clutch Controlling Pipe
Fig· C1604
No.
Part No.
Part Name & Description
Qty.
1
1604V45-010-A
Clutch master cylinder assy
1
Q340B08
I type hex nut
2
Q40308
Spring washer
2
Oil pipe assy--clutch master cylinder to slave
2
16V66-06030
1
cylinder
3
35QA-06013
Free flowing coupling
1
2nd front oil pipe assy--clutch master
4
16V66-06035
1
cylinder to booster
5
35V66-06513
Hose bracket
1
Lock washer with inner sawtooth
2
Q351B10
Hex thin nut
2
6
16V66-06040
Front hose assy--clutch
1
Rear oil pipe assy--clutch master cylinder
to
7
16V66-06050
1
booster
8
16V66-06066
Clutch rear oil pipe bracket
1
Bolt
1
Q40310
Spring washer
1
Q340B10
I type hex nut
1
Q351B10
Hex thin nut
1
Hex thin nut
1
9
16N-06060
Rear hose assy--clutch
1
10
Booster assy
1
11
RQ85010360
Nylon hose assy
1
12
16V66-05010
Oil reservoir assy
1
13
16DA01-02040
Bracket set--Clutch booster
1
14
16A-02043
Return spring--release fork arm
1
15
Q510B1035
Axis pin
1
Q500B2520
Cotter pin
1
Q350B12
Hex thin nut
1
Q40110
Plain washer
1
3-8
Clutch Controlling Mechanism
Fig· C1605
3-9
Clutch Controlling
Fig· C1605
Mechanism
No.
Part No.
Part Name & Description
Qty.
1
16QF24-02110
Clutch pedal bracket assy
1
Q150B0820
Bolt
1
Plain washer
1
Q40308
Spring washer
1
Q340B08
I type hex nut
1
2
16QA-02127-B
Lower fixed plate--pedal bracket
1
Q32208
Hex lock nut with flange
2
16QA-02020
Clutch pedal assy (included NO.3-7)
1
3
16QA-02021
Clutch pedal welding assy
1
4
35QA-04022
Pedal sleeve
1
5
16QA-02037
Clutch pedal shaft
1
Q40308
Spring washer
1
Hex thin nut
1
6
16QA-02039
Clutch pedal return spring
1
7
35QA-04019
Bushing--pedal assy
2
8
17QA-03122
Pin
1
Q510B0820
Axis pin
1
9
1604V45-010-A
Clutch master cylinder assy
1
3-10
4. Transmission
Fig.T1701
Transmission Housing and Drive Gear Shaft
4-1
Fig.T1702
Transmission Mainshaft and Gear
4-4
Fig.T1703
Transmission Countershaft, Reverse Gear Shaft and Gear
4-7
Fig.T1704
Transmission Cover
4-9
Fig.T1705
Transmission Controlling Mechanism
4-12
Transmission Housing and Drive Gear Shaft
Fig· T1701
4-1
Transmission Housing and Drive Gear Shaft
Fig· T1701
No.
Part No.
Part Name & Description
Qty.
1
Q150B1030-J0
Small hex guide bolt
4
2
Q40310
Spring washer
4
3
Bearing cover--drive gear shaft
1
4
1700E--042
Bearing cover spacer--drive gear shaft
1
5
1700D4-001
Oil seal --transmission drive gear shaft
1
6
Snap ring for shaft
1
7
Staved steel ring for shaft
1
8
150213
Rear bearing--transmission drive gear shaft
1
9
1700K16-031
Transmission drive gear shaft
1
10
Q40310
Spring washer
6
11
Hex bolt
6
12
1700C-026
Cover board--power take-off hole
1
13
Cover board spacer--power take-off hole
1
14
1700K1-530
Oil screw plug assy
1
15
Q72324-9
Sealing washer
2
16
1700K45-025
Transmission housing
1
Q5221026
Pin
2
17
Q5221026
Dowel pin
1
18
1700K1-152-B
Rear bearing seat spacer--mainshaft
1
19
1700N-525
Speedometer oil seal assy
1
20
Speedometer flexible joint
1
21
Q72327-9
Sealing washer
1
22
1700DE03-522
Speedometer driven gear
1
23
1700K13-151
Rear bearing seat--mainshaft
1
24
2402E03-060
Skeleton oil seal assy
1
25
Q150B1030-J0
Small hex guide bolt
5
26
Q40310
Spring washer
5
27
1700D4-630
Bolt--for bearing cover
4
4-2
Transmission Housing and Drive Gear Shaft
Fig· T1701
No.
Part No.
Part Name & Description
Qty.
28
Q40310
Spring washer
4
29
Countershaft rear bearing cover
1
30
1700K1-072
Spacer--countershaft rear bearing cover
1
31
Q72324-9
Sealing washer
1
32
1700K1-530
Oil screw plug assy
1
33
1700K1-059
O-ring--transmission countershaft
1
4-3
Transmission Mainshaft and Gear
Fig· T1702
4-4
Transmission Mainshaft and Gear
Fig· T1702
No.
Part No.
Part Name & Description
Qty.
1
Z*K324632
Front roller bearing--mainshaft
1
2
Lock nut
1
3
Lock nut lock shim
1
4
1700K6-032
Direct gear synchronizer conical ring
1
5
1700K1-148
5th, 6th gear baulk ring
1
6
5th, 6th gear sliding sleeve
1
7
5th, 6th gear fixed gear seat
1
8
1700N-184
5th, 6th gear synchronizer lockpin
3
9
1700N-186
Lockpin
3
10
1700N-183
Synchronizer push rod
3
11
5th, 6th gear baulk ring
1
12
1700K3-140
5th gear assy
1
13
6th gear bearing seat ring
1
14
6th gear thrust ring
1
15
1700K1-135-B
4th gear assy
1
16
Z*KK637040
Needle bearing
1
17
4th gear bearing seat ring
1
18
4th gear baulk ring
2
19
3rd, 4th gear sliding sleeve
1
20
1700N-184
3rd, 4th gear synchronizer lockpin
3
21
1700N-186
Lockpin
3
22
1700N-183
Synchronizer push block
3
23
1700K1-136-B
3rd, 4th gear fixed gear seat
1
24
3rd gear baulk ring
2
25
3rd gear
1
26
Z*KK707740
Needle bearing
1
27
3rd gear bearing seat ring
1
28
1700KT-105
Transmission mainshaft
1
4-5
Transmission Mainshaft and Gear
Fig· T1702
No.
Part No.
Part Name & Description
Qty.
29
1700KT-115
2nd gear assy
1
30
Z*KK758240
Needle bearing
1
31
2nd gear bearing seat ring
1
32
1st, 2nd gear baulk ring
1
33
1700KT-126
1st, 2nd gear synchronizer gear sleeve
1
34
1700KT-126
1st, 2nd gear synchronizer gear seat
1
35
1700N-184
3rd, 4th gear synchronizer lockpin
3
36
1700N-186
Lockpin spring
3
37
1700N-183
Synchronizer push block
1
38
1st, 2nd gearbaulk ring
1
39
K849244
Needle bearing
1
40
2nd gear bearing seat ring
1
41
1700KT-110
1st gear--mainshaft
1
42
1700K1-181
Reverse gear seat
1
43
Reverse gear slide sleeve
1
44
Reverse gear bearing seat ring
1
45
Z*KK758230
Needle bearing
1
46
Driven gear--reverse gear
1
47
Reverse gear thrust spacer
1
48
Z*192310K
Rear roller bearing--mainshaft
1
49
Staved steel ring for shaft
1
50
1700DE03-521
Drive gear--speedometer
1
51
1700K27-160
Mainshaft flange
1
52
Disc spring
4
53
Hex slotted nut
1
4-6
Transmission Countershaft, Reverse Gear Shaft and Gear
Fig· T1703
4-7
Transmission Countershaft, Reverse Gear Shaft and Gear
Fig· T1703
No.
Part No.
Part Name & Description
Qty.
1
Snap ring for shaft
1
2
Z*42508
Countershaft front roller bearing
1
3
Constant mesh gear thrust shim
1
4
1700K8-056-B
Countershaft constant mesh gear
1
5
Countershaft 6th gear sleeve
1
6
1700K1-061
Countershaft 4th gear lock ring
2
7
1700K3-055
Countershaft 5th gear
1
8
Countershaft 4th gear
1
9
Sleeve
1
10
Countershaft 3rd gear
1
11
1700N-054
Key
1
12
Key
1
13
Woodruff key
1
14
1700KT-048
Transmission countershaft
1
15
Countershaft rear roller bearing
1
16
Steel ring for shaft
1
17
Lock nut washer
1
18
Lock nut lock spacer
1
19
Lock nut
1
20
Reverse gear
1
21
K384630
Reverse gear needle bearing
2
22
1700K1-092
Reverse gear shaft
1
23
O-ring
1
24
1700N-098
Reverse shaft lock spacer
1
25
Q40310
Spring washer
1
26
Hex bolt
1
4-8
Transmission Cover
Fig· T1704
4-9
Transmission Cover
Fig· T1704
No.
Part No.
Part Name & Description
Qty.
1
1700K1-321
Controlling shaft
1
2
1700N-308
Oil seal
1
3
1700DE03-301
Top cover
1
4
Q40110
Plain washer
4
5
Q40310
Spring washer
4
6
Q150B1030
Hex bolt
4
7
1700N-350-A
Vent plug assy
1
8
Q43117
Snap ring for shaft
1
9
1700N-334
Washer
1
10
1700N-303
Cup spacer
1
11
1700N-328
Pin
1
12
1700N-331
O-ring
1
13
1700K17-330-A
Gear select rocker arm assy
1
14
1700K1-311
Gear shift lever
1
15
1700K1-327
Balancing spring --gear select
1
16
Q966095
Steel ball
1
17
1700N-313
Damping spring--reverse gear
1
18
1700N-314
Lock shim--spring seat
1
19
1700N-312
Damping spring seat--reverse gear
1
20
1700K1-302
Top cover spacer
1
21
1700C-291
Lock transmission fork shaft spring
4
22
Q966111
Steel ball
4
23
1700N-257
Limiting stop pilot bolt
2
24
Q40312
Spring washer
2
25
1700HY-470
Switch assy--for neutral, reverse gear
2
26
1700N-471
Spacer
2
27
Q966143
Steel ball
3
28
1700K4-252
Reverse shift fork
1
4-10
Transmission Cover
Fig· T1704
No.
Part No.
Part Name & Description
Qty.
29
1700K4-253
Reverse gear guide block
1
30
Q50512175
Steel wire rope
3
31
1700K4-251
Reverse gear fork shaft
1
32
Q50512175
Steel wire rope
4
33
1700KT-262-B
1st, 2nd gear fork
1
34
1700KT-254
Gear fork catch bolt
2
35
1700KT-261
1st, 2nd gear fork shaft
1
36
1700K4-263
1st, 2nd gear guide block
1
37
1700K4-271
3rd, 4th gear fork shaft
1
38
1700N-292
Interlock pin
3
39
Q966143
Steel ball
3
40
1700K4-272
3rd, 4th gear fork
1
41
1700K4-282
5th, 6th gear fork
1
42
1700K4-281
5th, 6th gear fork shaft
1
43
1700K4-283
5th, 6th gear guide block
1
44
Q500B3220
Cotter pin
1
45
1700JH21B-258
Safety stop pin spring
1
46
1700D4-256
Safety stop pin
1
47
1700K1-214
Spacer--transmission upper cover
1
48
1700K4-215
Transmission upper cover
1
49
Q40310
Spring washer
14
50
Q150B1060
Hex bolt
14
51
Q72222
Cup spacer
4
52
1700DE03-333-B
Gear select rocker arm
1
53
1700Q08-304
Catch bolt
1
4-11
Transmission Controlling Mechanism
Fig· T1705
4-12
Transmission Controlling Mechanism
Fig· T1705
No.
Part No.
Part Name & Description
Qty.
1
17V65-03080
Transmission controlling knob assy
1
17V65-03001
Transmission controlling--cab (included NO.2--15)
1
Controlling lever and support seat assy (included
17V65-03025
1
NO.2--13)
2
17V65-03026
Controlling lever assy
1
3
17N-03035
Floating support seat assy
1
Hex bolt
2
Plain washer
2
Q40408
Light spring washer
2
Hex bolt
2
RQ42308
Saucer spring washer
2
Q340B08-6
I type hex nut
2
17N-03030
Floating support seat with dust shield assy
1
17N-03032
Floating support seat with bush assy
1
4
17N-03038
Dust shield
2
5
17N-03037
Spherical bushing
1
17N-03036
Spherical bushing assy
1
6
17N-03039
Sleeve
1
7
17N-03031
Bush
2
8
17N-03233
Washer
2
9
Q43615
Split collar
1
10
17B1-03040
Gear select arm with shaft assy
1
11
17N-03044
Ball cup
1
12
17N-03034
Ball joint bolt assy
1
Q33512-6
I type all metal hex lock nut
1
13
17V65-03045
I type support assy
1
Q150B0816
Hex bolt
2
Plain washer
2
Q40408
Light spring washer
2
4-13
Transmission Controlling Mechanism
Fig· T1705
No.
Part No.
Part Name & Description
Qty.
14
17V65-03110
Pull rod assy
2
Q33410
All metal lock nut
4
15
17V65-03050
U --support with rocker arm assy
1
Q150B0816
Bolt
4
Q40408
Light spring washer
4
16
17V65-03140-A
Pull rod assy
2
Q33410
All metal lock nut
2
17
17V65-03160
Rocker arm and support seat assy
1
Bolt
2
Bolt
2
Q41908
Wave spring washer
4
Q340B08
I type hex nut
4
18
17V65-03151
Connecting plate
2
17V65-03152
Connecting plate
2
Bolt
4
Q41908
Wave spring washer
4
Q340B08
I type hex nut
4
Bolt
2
Q40110
Plain washer
2
Q40310
Spring washer
2
Hex thin nut
2
19
17V65-03295
Front bracket assy--flexible shaft
1
Bolt
2
Q40110
Plain washer
2
Q40310
Spring washer
2
Hex thin nut
2
20
17V65-03060
Gear shif flexible shaft with ball joint assy
1
21
17V65-03070
Gear select flexible shaft with ball joint assy
1
4-14
Transmission Controlling Mechanism
Fig· T1705
No.
Part No.
Part Name & Description
Qty.
Q33410
All metal lock nut
3
Q33510
All metal lock nut
1
Bolt
4
Q40110
Plain washer
4
Q40310
Spring washer
4
22
17V65-03117
Flexible shaft clamp bracket
1
17B1-03116
Flexible shaft clamp
2
17B1-03118
Flexible shaft clamp fixing plate
2
Q150B0820
Bolt
2
Plain washer
2
Q40308
Spring washer
2
Q340B08
I type hex nut
2
23
17V66A-03292
Flexible shaft bracket
1
24
17N-03272
Dust shield
1
25
17V66A-03271
Spherical seat support plate
1
17V66A-03270
Spherical seat assy (included NO. 25--27)
1
Bolt
2
RQ42306
Saucer spring washer
2
I type hex nut
2
Bolt
1
RQ42410
Saucer spring washer
1
Q341B10
I type hex nut
1
Q151B1235
Bolt
2
Q40312
Spring washer
2
Q341B12
I type hex nut
2
26
17N-03276
Spherical seat
2
27
17N-03277
Spherical bushing
1
28
17N-03273
Dust shield
1
4-15
Transmission Controlling Mechanism
Fig· T1705
No.
Part No.
Part Name & Description
Qty.
29
17V65-03285
Welding joint yoke assy
1
Gear shift drive shaft assy (included NO.29--
17V65-03280
1
31)
30
Cross shaft with bearing assy
1
3405MB-021
Cross shaft
1
3405MB-025
Cross shaft needle bearing assy
4
Q701B90
Elbow grease nipple
1
31
17N-03281
Spline joint yoke
1
Q151B1045
Hex bolt
1
Q40310
Spring washer
1
Q33510
All metal lock nut
1
4-16
5. Propeller Shaft
Fig.P2201
Propeller Shaft
5-1
Fig.P2202
Intermediate Propeller Shaft and Center Bearing
5-3
Propeller Shaft
Fig· P2201
5-1
Propeller Shaft
Fig· P2201
No.
Part No.
Part Name & Description
Qty.
Propeller shaft and slip york assy (included NO.1--
2201V65A-010
1
14)
2201V65-045
Propeller shaft with cross shaft and flange fork assy
1
Flange fork with cross shaft and needle bearing
2202D5-025
1
assy
2201BA1-025
Slip fork with flange fork assy
1
1
2201D-023-B
Flange fork
2
2
22D-01222
Bolt
8
I type hex nut
8
Q40314
Spring washer
16
3
8047/25K
Cross shaft needle bearing assy
8
4
2201D5-032
Dust collar
8
Cross shaft assy (included NO.3--6)
2
5
2201D5-031
Cross shaft
2
6
Q701B90
Grease elbow
2
7
2201C-026
Snap ring for holes
8
8
2201D-052
Slip york plug
1
9
2201D-050
Slip york assy
1
10
Q700B01
Grease fitting
1
11
2201D-061-B
Slip york oil seal
1
12
2201D-062
Oil seal spacer--slip york
1
13
2202C-011
Oil seal cover--slip york
1
14
2201V65A-015
Propeller shaft assy
1
14A
2201D-(071 ～ 079) － A
Balance patch
Need
5-2
Intermediate Propeller Shaft and Center Bearing
Fig· P2202
5-3
Intermediate Propeller Shaft and Center Bearing
Fig· P2202
No.
Part No.
Part Name & Description
Qty.
2202V65A-010
Intermediate propeller shaft and bearing assy
1
2202V65A-045
Intermediate propeller shaft and universal joint assy
1
Flange fork with cross shaft and needle bearing
2202D5-025
1
assy
1
2201D-023-B
Flange fork
1
I type hex nut
4
Q40314
Spring washer
4
2
8047/25K
Cross shaft needle bearing assy
4
3
2201D5-032
Dust collar
4
4
2201D5-031
Cross shaft
1
Cross shaft assy
1
5
Q701B90
Grease elbow
1
6
2201C-026
Snap ring for holes
4
7
2202V65A-015
Intermediate propeller shaft assy
1
7A
2201D-071-A
Balance patch
Need
2201D-072-A
Balance patch
Need
2201D-073-A
Balance patch
Need
2201D-074-A
Balance patch
Need
2201D-076-A
Balance patch
Need
2201D-077-A
Balance patch
Need
2201D-078-A
Balance patch
Need
2201D-079-A
Balance patch
Need
8
2202D-084-A
Washer--center bearing bearing seat
1
Center bearing assy
1
9
22D-02220-A2
Center bearing bracket assy
1
Q151B1438
Hex bolt
2
I type hex nut
2
Plain washer
2
Q40314
Spring washer
2
5-4
Intermediate Propeller Shaft and Center Bearing
Fig· P2202
No.
Part No.
Part Name & Description
Qty.
10
22D-02223-A
Upper cover board--center bearing
1
11
2202D-085
Oil seal--center bearing
2
12
2202D-081-B2
Bearing seat--center bearing
1
13
Bearing--center bearing
1
14
2202D-092
Flange--driving conic gear
1
15
Washer--driving conic gear nut
1
16
2402D-072
Hex slotted flat nut
1
Q500B0545
Cotter pin
1
17
Q700B01
Grease fitting
1
5-5
6. Front Axle
Fig.F3001
Front Axle, Steering Knuckle
6-1
Fig.F3002
Front Wheel Hub and Brake Drum
6-3
Front Axle, Steering Knuckle
Fig· F3001
6-1
Front Axle, Steering Knuckle
Fig· F3001
No.
Part No.
Part Name & Description
Qty.
1
30B14-01027
Upper cover--steering knuckle
2
Hex bolt
6
Q40306
Spring washer
6
2
30B14-01028
Spacer--steering knuckleUpper cover
2
3
Steering knuckle pin
2
4
30Q68-01019
Upper bushing
4
5
30V27-01017
Left steering knuckle
1
6
30B14-01037
Knuckle pin plug assy
2
7
30D5-01039
Bolt--knuckle pin plug
2
8
Grease elbow
2
9
30D5-01022~1029
Adjusting spacer--steering knuckle
Need
10
30Q92-01041
Left Steering knuckle arm
1
11
30D5-01048
Double head bolt--upper steering arm
6
30N-01045
Slotted nut--steering knuckle arm
6
Q500B0440
Cotter pin
6
12
30Q92-01044
Upper steering arm--left steering knuckle
1
13
30D-01031
Wedge cotter pin--steering knuckle pin
2
14
30V65-01011
Front axle
1
15
30V65-01035
Thrust bearing
2
16
30V27-01018
Right steering knuckle
1
17
30Q92-01042
Right steering knuckle arm
1
18
30D5-01032
Steering limiting bolt
2
6-2
Front Wheel Hub and Brake Drum
Fig· F3002
6-3
Front Wheel Hub and Brake Drum
Fig· F3002
No.
Part No.
Part Name & Description
Qty.
1
Hub oil seal assy
2
2
Hub outer bearing assy
2
3
Q341B20
I type hex nut
16
4
31Q02-03055
Front wheel nut, left
8
31Q02-03056
Front wheel nut, right
8
5
Q1-31S23SY-03015
Rear hub
2
6
31Q02-03020
Hub inner bearing assy
2
7
Q1-35S23SY-01075
Rear brake drum
2
6-4
7.Rear Axle
Fig.R2401
Rear Axle Housing and Half-axle
7-1
Fig.R2402
Final Drive and Differential
7-3
Fig.R2403
Rear Wheel Hub and Brake Drum
7-6
Rear Axle Housing and Half-axle
Fig· R2401
7-1
Rear Axle Housing and Half-axle
Fig· R2401
No.
Part No.
Part Name & Description
Qty.
1
Vent plug
1
2
Q614B03-J8
Screw plug--oil level hole
2
3
24D-01062-B
Gasket--axle housing rear cover
1
4
24V65A-01020
Rear axle housing cover assy
1
5
Q150B1430-J0
Bolt--fix the rear axle housing cover
12
6
2401V65A-025
Rear axle housing
1
7
2401B-027
Set pin
2
8
Q614B10-J8
Square slotted conical screw plug with glue
1
9
24D-01061-B
Gasket
1
10
Q150B1440-0H1-J1
Bolt--fix the differential
2
11
Q40514
Heavy spring washer
2
12
Q1-2401S68-026
Half-axle bushing
2
13
Q1-24S68-03064
Rear axle half-axle gasket
2
14
Half-axle oil seal assy
2
15
Q1-24S68-03065
Rear axle half-axle
2
16
24D-03063
Rear axle half-axle bolt
20
24C-03069
Conic bush
20
Q40512
Heavy spring washer
20
Q341B12
I type hex nut
20
17
35V66-42012
Bracket--sensitive valve
1
7-2
Final Drive and Differential
Fig· R2402
7-3
Final Drive and Differential
Fig· R2402
No.
Part No.
Part Name & Description
Qty.
1
2402D-072
Slotted flat nut--driving conic gear
1
2
2402C-071
Washer--driving conic gear nut
2
3
2402D-065-B
Flange assy--driving conic gear
1
4
2402D-056-A
Oil seal seat
1
5
Gasket--driving conic gear oil seal seat
1
6
2402D-001
Oil seal assy
1
7
2402D-052
Thrust washer
1
8
Front bearing assy
2
9
2402D-041
~2402D-048
Adjusting spacer
Need
10
2402D-036
Bearing seat
1
11
Q1-2402D939-025
Driving conic gear
1
12
Rear bearing assy
1
13
2402D-081
~2402D-084
Driving conic gear adjusting spacer
Need
14
2402D-115-B
Final drive housing
1
15
24D-01061-B
Gasket
1
16
Q150B1435-0H1-J1
Bolt
10
Q40514
Heavy spring washer
10
17
Adjusting nut
2
18
7516E
Differential bearing
2
19
2402D-356-B
Bolt
12
20
Q1-2402D939-026
Rear axle driven bevel gear
1
21
2402D-318
Differential right housing
1
22
Half-axle gear
2
23
2402D-346-B
Supporting washer--planetary gear
4
24
2402D5-345-B
Planetary gear
4
25
2402C-331
Cross shaft--bevel gear differential
1
7-4
Final Drive and Differential
Fig· R2402
No.
Part No.
Part Name & Description
Qty.
26
2402D5-345-B
Supporting washer--half-axle gear
2
27
Q1-2402S85ABSC-317
Differential left housing
1
Lock shim--differential housing and driven bevel
28
2402D-357
6
gear
29
2402D-117
differential bearing cover
2
Lock
shim--differential
bearing
30
4
coverBolt
31
2402D-119-B
Bolt--differential bearing cover
4
32
Stop spacer--differential bearing adjusting nut
2
33
2402C-384
Lock shim--adjusting nut stop spacer bolt
4
Hex bolt
4
34
Q1-2402D85ABSC-127
Anchor stud-driven bevel gear
1
35
2402D-126-A
Supporting bush--driven bevel gear
1
7-5
Rear Wheel Hub and Brake Drum
Fig· R2403
7-6
Rear Wheel Hub and Brake Drum
Fig· R2403
No.
Part No.
Part Name & Description
Qty.
1
7814E
Hub outer bearing assy
2
2
Q341B20
I type hex nut
16
3
Left wheel bolt
8
Right wheel bolt
8
4
Q1-31S68E-04015
Rear hub
2
5
7815E
Hub inner bearing assy
2
6
Outer ring--half-axle oil seal assy
2
7
Q1-35S68E-02075
Rear brake drum
2
7-7
8. Frame, Suspension System
Fig.S2801
Chassis Frame
8-1
Fig.S2901
Front Shock Absorber
8-5
Fig.S2902
Rear Shock Absorber
8-7
Fig.S2903
Front Suspension
8-9
Fig.S2904
Rear Suspension
8-12
Chassis Frame
Fig· S2801
8-1
Chassis Frame
Fig· S2801
No.
Part No.
Part Name & Description
Qty.
28G1A9-DE03
Chassis frame & bracket ass'y
1
1
28V66-01110
Front crossmember ass'y
1
Q150B1032
Bolt
6
Q340B10
Nut
12
Q40310
Washer, spring
12
2
28V66-01122
Crossmember No. 2
1
28V66-01121
Plate, connecting
2
Q4501028
Rivet
12
Q4501034
Rivet
4
3
10V65A-01054
Right bracket, rear suspension
2
10V65A-01056
Left bracket, rear suspension
2
4
28V65-01021
Side rail, L
1
5
28V66-01145
Crossmember No. 4
1
Q150B1030
Bolt
16
Q340B10
Nut
16
Q40310
Washer, spring
16
6
85C-00046
Angle, lower
4
Q4501230
Rivet
8
7
2801N8-06
Crossmember, propeller support
1
Q150B1030
Bolt
16
Q340B10
Nut
16
Q40310
Washer, spring
16
8
28V66-01162
Crossmember, shock absorber
1
28V66-01163
Bracket
1
Q4501028
Rivet
10
9
29V66-02259
Bracket
2
Q4501242
Rivet
12
10
28V66-01172
Crossmember, rear spring
1
8-2
Chassis Frame
Fig· S2801
No.
Part No.
Part Name & Description
Qty.
28V66-01173
Plate, connecting
4
Q4501028
Rivet
20
Q4501032
Rivet
8
11
28V66-05013
Bracket, hook
2
Bolt
6
Q40310
Washer, spring
6
Q340B10
Nut
6
Q150B1645
Bolt
8
Q40316
Washer, spring
8
Nut
8
12
51QA-01112
Side rail, R
1
13
29V66-02249
Bracket
2
Q4501238
Rivet
10
14
29V66-02259
Bracket
2
Q4501238
Rivet
10
15
28V66-01130
Engine rear supp. crossmember
1
Q150B1028
Bolt
8
Q340B10
Nut
8
Q40310
Washer, spring
8
16
28V66-01172
Crossmember, rear spring
1
28V66-01173
Plate, connecting
4
Q4501028
Rivet
20
Q4501032
Rivet
8
17
29V66-02249
Bracket
2
Q4501242
Rivet
12
18
29DE03-02278
Bracket
4
Q150B1645
Bolt
8
Q4501242
Rivet
16
8-3
Chassis Frame
Fig· S2801
No.
Part No.
Part Name & Description
Qty.
19
28V66-01054
Reinforcement plate
2
20
28V66-01053
Reinforcement plate
2
21
Q150B1030
Bolt
4
Q340B10
Nut
4
Q40310
Washer, spring
4
22
2805A7-06
Hook ass'y, rear
1
Q150B1645
Bolt
4
Q40316
Washer, spring
4
Nut
4
23
28V66-01192
Crossmember, rear
1
Q4501028
Rivet
8
8-4
Front Shock Absorber
Fig· S2901
8-5
Front Shock Absorber
Fig· S2901
No.
Part No.
Part Name & Description
Qty.
1
2921D-010-A2
Shock absorber ass'y
2
2
29D-01271
Pin
4
Q40316
Washer, spring
4
Washer, large
8
Nut
4
3
29V102-01267
Bracket, upper
2
Q150B1030
Bolt
6
Q40310
Washer, spring
6
Q340B10
Nut
6
4
29C-01273
Sleeve
4
5
Bushing
8
6
29Q68-01119
Bracket, lower
2
8-6
Rear Shock Absorber
Fig· S2902
8-7
Rear Shock Absorber
Fig· S2902
No.
Part No.
Part Name & Description
Qty.
1
29Q01-02287
Bushing
8
2
29C-01273
Sleeve
4
Q151B1675
Bolt
2
Q40316
Washer, spring
2
Nut
2
3
2921D-010-A2
Shock absorber ass'y
1
4
29Q68-01119
Lower bracket, shock absorber
2
5
29Q01-02119-A
Lower pin, shock absorber
2
Washer, large
4
Q40316
Washer, spring
2
Nut
2
8-8
Front Suspension
Fig· S2903
8-9
Front Suspension
Fig· S2903
No.
Part No.
Part Name & Description
Qty.
1
2912DE03-010
Leaf spring ass'y, front
2
2912DE03-020
Leaf No. 1 with bushing ass'y
2
2912DE03-021
Leaf No. 1
2
2912DE03-023
Leaf No. 2
2
2912DE03-025
Leaf No. 3
2
2912DE03-027
Leaf No. 4
2
2913DE03-030
Leaf No. 5 with clip ass'y
4
2912DE03-042
Clip
4
2912DE03-030
Leaf No. 5
2
2912DE03-031
Leaf No. 6
2
2912DE03-035
Leaf No. 7
2
2912DE03-040
Leaf No. 8 with clip ass'y
2
2912DE03-042
Clip
8
Q4501216
Rivet
4
2913DE03-041
Leaf No. 8
2
2913DE03-043
Leaf No. 9
2
2912DE03-045
Leaf No. 10
2
2912DE03-047
Leaf No. 11
2
2912C-107
Tube
4
Bolt
4
Q340B10
Nut
4
Q4501218
Rivet
4
2
29V66A-02110
Pad ass'y
2
3
2913C-106
Bolt
2
Q341B12
Nut
2
4
2913Q-022
Bushing
4
5
2901C7-05
Bracket
2
Q4501238
Rivet
10
8-10
Front Suspension
Fig· S2903
No.
Part No.
Part Name & Description
Qty.
6
29C-01254
Bolt
4
Q40310
Washer, spring
4
Q340B10
Nut
4
7
29C-01252
Pin
2
Q701B90
Grease lip
2
8
29D-01132
U-Bolt
2
9
29D-01132
U-Bolt
2
Q363B18
Nut
8
10
29V66-01105
Plate
2
11
29C-01106
Block, limited
2
12
2901L7-08
Bracket
2
29Q01-02287
Bushing
2
Q4501034
Rivet
10
13
A3903757
Eye bracket, F
1
14
2901N1-02
Eye bracket set
4
Washer
4
Q40316
Washer, spring
4
Nut
4
Q700B01
Grease lip
4
8-11
Rear Suspension
Fig· S2904
8-12
Rear Suspension
Fig· S2904
No.
Part No.
Part Name & Description
Qty.
1
29V66-01249
Bracket
2
Q4501242
Rivet
12
2
29Q01-02257-A
Pin
4
Q40312
Washer, spring
4
Q340B12
Nut
4
3
29Q01-02252
Pin
4
Q700B01
Grease lip
6
4
29V66-04205
Block, limited
2
Q40112
Washer
4
Q40312
Washer, spring
4
Q340B12
Nut
4
5
29DE03-02278
Bracket
2
Q4501238
Rivet
8
6
29V66-02259
Bracket
2
Q4501242
Rivet
8
7
29Q01-02285-A
Eye bracket with bushing ass'y
2
29Q01-02287
Bushing
2
Q150B1060
Bolt
4
Q40310
Washer, spring
4
Q340B10
Nut
4
8
29Q01-02253
Pin
2
9
29Q01-02105
Plate
2
10
29V102-02131
U-Bolt
4
Q363B20
Nut
8
11
2914DE03-010
Leaf spring ass'y, aux
2
2914DE03-021
Leaf No. 1
2
2914DE03-023
Leaf No. 2
2
2914DE03-025
Leaf No. 3
2
8-13
Rear Suspension
Fig· S2904
No.
Part No.
Part Name & Description
Qty.
2914DE03-030
Leaf No. 4 with clip ass'y
2
2914DE03-032
Clip
4
2914DE03-031
Leaf No. 4
2
2914DE03-033
Leaf No. 5
2
2914DE03-035
Leaf No. 6
2
2914DE03-037
Leaf No. 7
2
2914DE03-039
Leaf No. 8
2
2914DE03-106
Bolt
2
Q341B12
Nut
2
2912C-107
Tube
4
Bolt
4
Q340B10
Nut
4
2914Q-109
Rivet
4
12
29Q01-02109-B
Plate
2
13
2913DE03-01
Leaf spring ass'y, rear
2
2913DE03-020
Leaf No. 1 with bushing ass'y
2
2913DE03-021
Leaf No. 1
2
2913Q-022
Bushing
4
2913DE03-023
Leaf No. 2
2
2913DE03-025
Leaf No. 3
2
2913DE03-027
Leaf No. 4
2
2913DE03-030
Leaf No. 5 with clip ass'y
2
2912DE03-042
Clip
8
2913DE03-031
Leaf No. 5
2
2913DE03-033
Leaf No. 6
2
2913DE03-035
Leaf No. 7
2
2913DE03-040
Leaf No. 8 with clip ass'y
2
2913DE03-041
Leaf No. 8
2
8-14
Rear Suspension
Fig· S2904
No.
Part No.
Part Name & Description
Qty.
2913DE03-043
Leaf No. 9
2
2913DE03-045
Leaf No. 10
2
2913DE03-047
Leaf No. 11
2
2913DE03-049
Leaf No. 12
2
2913DE03-051
Leaf No. 13
2
2913Q-106
Bolt
8
2912C-107
Tube
8
Bolt
8
Q340B10
Nut
8
Q341B12
Nut
8
Q4501028
Rivet
2
14
29DS5B-02113
Bushing, pin
2
15
29V66A-02115
Plate, U -Bolt
2
16
29N-01263
Bushing
2
8-15
9. Wheel, Spare Wheel Carrier
Fig.W3101
Wheel
9-1
Fig.W3102
Spare Wheel Carrier
9-3
Wheel
Fig· W3101
No.
Part No.
Part Name & Description
Qty.
3101DE03-001
8.25-20 14PR Wheel ass'y （Inc No.1,2,3）
7
3101B19-011
7
1
3106B37-010-A
8.25-20 14PR Tyre ass'y
7
3101B-051
Clip
7
2
3101B19-015
7
3
3101B-016
7
9-2
Spare Wheel Carrier
Fig· W3102
9-3
Spare Wheel Carrier
Fig· W3102
No.
Part No.
Part Name & Description
Qty.
1
28V66-05011
Crossmember, A
1
2
28V66-05012
Crossmember, B
1
Bolt
4
Q40310
Washer, spring
4
Q40110
Washer
4
Nut
4
3
31DA01-05010
Regulator ass'y, spare wheel carrier
1
Bolt
4
Q40310
Washer, spring
4
Q40110
Washer
4
Nut
4
4
31N-05046
Support
1
5
31N-05040
Rocker ass'y
1
Q510B0840
Pin
1
Q500B3226
Pin, cotter
1
Washer
1
9-4
10. Steering System
Fig.ST3301
Tie Rod
10-1
Fig.ST3401
Steering Gear Ass'y
10-3
Fig.ST3402
Power Steering Tubing
10-6
Tie Rod
Fig· ST3301
No.
Part No.
Part Name & Description
Qty.
1
33DE03-01010
Tie rod ass'y
1
10-2
Steering Gear Ass'y
Fig· ST3401
10-3
Steering gear ass'y
Fig· ST3401
No.
Part No.
Part Name & Description
Qty.
3404V65A-001
Steering gear with adjuster ass'y（Inc No.2 ～ 30）
1
1
3402V50-001
Steering wheel ass'y
1
2
3404C-014
Washer － steering wheel
2
3
3404QA-057-B
Adjuster bolt
1
4
3404V65-080
Steering column bracket welding ass'y
1
Q151B1065
Hex bolt
1
Q341B10
Hex nut,I type
1
Q40410
Light spring Washer
1
5
3404QA-055
Plate,sliding
1
6
RQ42412
Taper washer, spring
1
7
3404QA-053-B
Compaction nut
1
8
3404V65-050
Spanner ass'y,Adjuster
1
9
3404MB-059
Washer － tighten immobility spanner
1
10
3404M-052
Bolt － tighten immobility spanner
1
11
3404QA-058
Restoration spring
2
12
3404QF16-066
Limiting bush
1
Steering shaft with Steering column assembly （Inc No.13
3404V65A-070
1
～ 30）
13
3404V50-015
Steering column welding ass'y
1
14
3404V50-032
bush － Steering column
1
Steering column with bearing ass'y and slide fork
3404V65A-090
1
assembly （Inc No.15 ～ 30）
15
3404V50-011
Steering column
1
16
3404V50-025
Bearing
1
Slide fork with universal joint ass'y（Inc No.17
3404V65A-040
～ 25）
17
3405MB-022
Fork,universal joint
1
Spider with bearing ass'y （Inc No.18 ～ 20）
1
18
Q701B90
Fitting, grease
1
19
3405MB-021
Spider
1
20
3405MB-025
Needle bearing assembly
4
10-4
Steering Gear Ass'y
Fig· ST3401
No.
Part No.
Part Name & Description
Qty.
Universal joint assembly-glide fork（Inc No.21
3405V65A-015
1
～ 25）
21
3405MB-016
Steering universal joint fork － slide fork
1
22
3405MB-017
Oil seal － slide fork
1
23
3405MB-018
Oil seal cover － slide fork
1
24
3405MB-020
Grease fitting distance limited piece
1
25
Q700B06
Fitting, grease
1
3405V65A-019
Slide spline sheath
1
Universal joint with spline shaft assembly（Inc
3404V65A-045
1
No.26 ～ 29）
26
3404V65A-065
Joint with spline shaft assembly
1
3404V50-030
Spider with bearing ass'y （Inc No.27 ～ 28）
1
27
3405V50-021
Spider
1
28
3405V50-025
Needle bearing assembly
1
29
3405V50-022
Steering universal joint fork
1
30
3405V50-014
Bolt － steering universal joint fork
1
341B08
Nut
1
Q40308
Washer, spring
1
Q43120
Washer, spring
1
10-5
Power Steering Tubing
Fig· ST3402
10-6
Power Steering Tubing
Fig· ST3402
No.
Part No.
Part Name & Description
Qty.
1
Power steering gear assembly
1
2
34V66-06040
Elbow assembly, inlet oil
1
3
35D-06801
Upper bracket
2
Q40308
Washer, spring
2
Washer
2
Q340B08
Hex nut,I type
2
Bolt
2
4
34V66-06045
Elbow assembly, outlet oil,
1
5
34V66-05022
Bracket
1
6
Q68610
Clip
2
Q40308
Washer, spring
1
Washer
1
Q340B08
Hex nut,I type
1
Bolt
1
7
Q67218
Clip
2
8
3406V65-001
Oil pump
1
9
34V45A-05016
Bolt － joint of the oil pump
1
34V45A-05017
Seal washer
2
10
34V66-05014
joint-inlet oil tubing
1
34V66-05017
Seal washer
2
34V66-06014
Joint-return oil tubing
1
11
34V66-05081
Jacket
1
12
34V68-05030
High pressure hose assembly
1
13
34V67-06015
Hose
1
14
34V67-06065-B
Hose-steering gear to oil reservoir
1
15
3410V67-001
Oil reservoir assembly, steering
1
10-7
11.Brake System
Fig.B3501
Front brake Assembly
11-1
Fig.B3502
Rear Brake Assembly
11-4
Fig.B3503
Brake Line, Iniside Cab
11-7
Fig.B3504
Brake Line
11-9
Fig.B3505
Air Tank Installation
11-13
Fig.B3506
Brake Valve Control System
11-15
Fig.B3507
Hand Control Valve Control System
11-18
Front brake Assembly
Fig· B3501
11-1
Front brake Assembly
Fig· B3501
No.
Part No.
Part Name & Description
Qty.
3501DE03-010
Front brake assembly L. H.
1
3501DE03-015
Front brake assembly R. H.
1
1
Q500B6336
Pin, cotter
2
2
Front brake adjust arm assembly
2
3
Q500B4036
Pin, cotter
2
4
Q40112
Washer
2
5
Q510B1238
Pin shaft-chamber push rod
2
6
Q50B1240
Hex bolt
4
7
Q40312
Washer, spring
4
8
Q40314
Washer, spring
8
9
Q1231435
Bolt
8
10
Q1-3501S23SY-031
Front brake bracket assembly L. H.
1
Q1-3501S23SY-032
Front brake bracket assembly R. H.
1
11
3501C-044
Shim, adjusting
4
12
3519G-020
Front brake chamber assembly L. H.
1
3519G1-020
Front brake chamber assembly R. H.
1
13
Hex bolt-to fix dust shield
8
14
Q40308
Washer, spring
8
15
2S35J-01076
Plug-rear dust shield
8
16
Q1-3501S23SY-022
Front dust shield
2
17
Q1-3501S23SY-026
Front brake plate L. H.
1
Q1-3501S23SY-126
Front brake plate R. H.
1
HT1082JQ-3502134-
18
Screw
4
JL
19
Q50512200
Wire, lock
2
20
Shoe shaft-front brake
4
21
Q460819-5
Rivet
48
22
3501N-093
Bushing-brake shoe
4
23
Q1-3501S23SY-101
Front brake shoe
4
11-2
Front brake Assembly
Fig· B3501
No.
Part No.
Part Name & Description
Qty.
24
Return spring-rear brake shoe
2
25
Q40314
Washer, spring
12
26
Q151B1435-OH1
Hex bolt
12
27
Roller shoe-brake shoe
4
HT1082JQ-3502213-
28
Roller
4
JL
29
Lock ring － brake shoe roller shaft
2
H T 1 0 8 2 J Q -
30
Pin shaft-Washer, spring
4
35011108-JL
31
Q1-3501S23SY-022
Front dust shield
2
32
Q700B01
Fitting, grease
2
33
35E-01039
Bush-brake plate
2
34
Q734B380355
Seal washer,O type
2
35
Q1-3501S23SY-041
Camshaft-front brake L. H.
1
Q1-3501S23SY-042
Camshaft-front brake R .H.
1
36
Q1-3501S23SY-105
Brake lining
4
37
3501C-046
Washer － brake cam
2
11-3
Rear Brake Assembly
Fig· B3502
11-4
Rear Brake Assembly
Fig· R2402
No.
Part No.
Part Name & Description
Qty.
3502DE03-010
Rear brake assembly L. H.
1
3502DE03-015
Rear brake assembly R. H.
1
1
Q500B6330
Pin, cotter
2
2
brake adjust arm
2
3
Q500B0424
Pin, cotter
2
4
Q40112
Washer
2
5
3519V65A-041
Fork,cotter
2
6
Q150B1238
Pin,crew cut
2
7
Q150B1235
Hex bolt
1
Rear spring accumulator chamber L.
8
3530V65A-001
1
H.
Rear spring accumulator chamber R.
3530V65A-002
1
H
9
35S68E-02132
Rear brake bracket assembly L. H.
1
35S68E-02133
Rear brake bracket assembly R. H
1
10
3501C-044
Washer-camshaft
2
11
Q150B1016
Hex bolt
12
12
Q40310
Washer, spring
12
13
35Q68-01038
Rubber plug
4
HF17030D2-3502022
Plug
4
14
Q1-3502S68E-022
Rear dustproof tray － rear brake
2
15
Q1-3502S68E-026
Rear brake plate
2
16
HT1082JQ-3502134-JL
Screw － to fix brake shoe
4
17
Q50512200
Wire, lock
2
18
2S35J-02132
Shaft-shoe
4
19
Q4640819-5
Rivet
48
20
2S35J-02093
Bush － rear brake shoe
4
21
Q1-3502S68E-101
Rear brake shoe
4
22
Q1-3502S68E-064
Return spring － rear brake shoe
2
23
HT1082JQ-3502108-JL
Pin, return spring
4
11-5
Rear Brake Assembly
Fig· R2402
No.
Part No.
Part Name & Description
Qty.
24
Q40314
Washer, spring
12
25
35F-02078
Screw － to fix brake plate
10
Q150B1445
Screw － to fix brake plate
2
Hex bolt,I type
12
26
Roller shaft － rear brake shoe
4
27
HJ1082JQ-3502213-JL
Roller － rear brake shoe
4
28
Lock ring － brake shoe roller shaft
4
29
Q1-3502S68EA-022
Rear dustproof tray － rear brake
2
30
Q700B01
Fitting, grease
2
31
35H-02039
Bush-brake plate
2
35E-01039
Bush-brake plate
2
32
35E-01034
Seal washer,O type
2
33
Q1-3502S68E-041
Cam-rear brake L. H.
1
Q1-3502S68E-042
Cam-rear brake R .H.
1
34
Q1-3502S68E-105
Brake lining － rear brake shoe
8
35
3501C-046
Washer － brake cam
2
11-6
Brake Line, Iniside Cab
Fig· B3503
11-7
Brake Line, Iniside Cab
Fig· B3503
No.
Part No.
Part Name & Description
Qty.
1
3514V66-001
Brake valve assembly
1
2
35V66-06513
Hose bracket
1
3
35D-06803
Bracket, upper
1
35D-06804
Bracket, lower
1
Q150B0865
Bolt
1
Q340B08
Hex bolt,I type
1
Washer
1
Q40308
Washer, spring
1
35V66-06552
Hose bracket
1
Bolt
1
Washer
1
Q40308
Washer, spring
1
Nylon pipe assembly － Brake valve 21 con-
4
35V66-06542
1
nect hole to hose bracket
Nylon pipe assembly － Brake valve 22 con-
5
35V66-06544
1
nect hole to hose bracket
Nylon pipe assembly－Brake valve12 connect
6
35V66-06546
1
hole to hose bracket
Nylon pipe assembly-Brake valve11connect
7
35V66-06548
1
hole to hose bracket
8
35V66-06519
Jacket
1
9
35N35-06070
Transition tie-in
4
Q351B18
Hex thin bolt
4
Q41018
Washer
4
11-8
Brake Line
Fig· B3504
11-9
Brake Line
Fig· B3504
No.
Part No.
Part Name & Description
Qty.
1
35.6B2-06071
Elbow fitting
2
35C-06037
Fitting
2
Q351B18
Hex thin bolt
2
Q41018
Washer
2
2
exhaust brake valve assembly
1
35N-41040
Fitting, tube
1
air line assembly
－ electromagnetic
3
35V66-41046
1
valve toexhaust brake valve
4
35.6B2-06017
Fitting, tube
1
35N-41042
Fitting － for electromagneticvalve
1
5
35V66-06031
Three way fitting
1
Q340B10
Hex bolt,I type
1
Q40310
Washer, spring
1
6
RQ85010195G
Nylon pipe assembly
1
7
RQ85010155G
Nylon pipe assembly
1
8
RQ85010570D
Nylon pipe assembly
1
9
RQ85010170K
Nylon pipe assembly
1
10
35V66-06141
Three way fitting
2
Q351B18
Hex thin bolt
2
Q41018
Washer
2
11
RQ85010610A
Nylon pipe assembly
1
12
35V66-42001
loading sensing valve assembly
1
13
35V66-06322
Air line assembly
1
14
35N-06105
Fitting
2
35N-06037
Washer
2
15
35V66-06326
Air line assembly
1
16
RQ85010110
Nylon pipe assembly
1
17
RQ8501058B
Nylon pipe assembly
1
11-10
Brake Line
Fig· B3504
No.
Part No.
Part Name & Description
Qty.
18
35V66-06904
Quick release valve subassembly
1
19
RQ85010115
Nylon pipe assembly
1
20
35V66-06075
Hose assembly
6
Q351B16
Hex thin bolt
6
Q41016
Washer
6
35V66-06015
Hose bracket assembly
1
Q150B0820
Bolt
4
Q340B08
Hex bolt,I type
4
Q40308
Washer, spring
4
21
Q-22N-650-W
Hose assembly
2
22
35V66-06024
Hose bracket
1
Q351B18
Hex thin bolt
1
Q41018
Washer
1
Q40312
Washer, spring
1
Q150B1225
Bolt
1
23
35V66-06050
Hose assembly
1
24
35V65A-06104
Fitting, elbow
1
25
35V65A-06106
Hose assembly
1
26
RQ85010100G
Nylon pipe assembly
1
27
35V65A-13001
Hose assembly
1
Air line assembly
－ desiccator
to
28
35V69-06208
1
dampAir tank assembly
Air desiccator and unloader valve
29
35V66-06901
1
subassembly
double direction valve and Quick
30
35V66-06903
1
release valve subassembly
31
Q-22-450W
Hose assembly
1
32
RQ8501047
Nylon pipe assembly
1
33
35V65A-06320
Hose assembly
1
34
35.6B2-06092
Fitting, elbow
1
11-11
Brake Line
Fig· B3504
No.
Part No.
Part Name & Description
Qty.
35
35V65A-06102
Hose assembly
1
36
RQ85010430E
Nylon pipe assembly
1
37
RQ85010580F
Nylon pipe assembly
1
38
RQ85010390C
Nylon pipe assembly
1
40
Nylon pipe assembly
1
41
Q-22-500W
Hose assembly
1
42
35V66-06324
Air line assembly
1
11-12
Air Tank Installation
Fig· B3505
11-13
Air Tank Installation
Fig·
B3505
No.
Part No.
Part Name & Description
Qty.
1
35Q54-13020
Clamp assembly
6
Q340B10
Nut
12
Bolt
12
Q40310
Washer, spring
12
Q40110
Washer
12
2
3513N-010
Air tank assembly (20L × 2)
2
3
35N-06046
Transition fitting
1
4
35N-06026
Nut
1
35N-06027
Nut
1
5
35N-06031
O-ring
1
6
35N-06037
Washer
3
7
35C-06037
Fitting, tube
1
8
35N-06032
O-ring
1
9
35N-06027
Nut
1
10
35B06-06096
Fitting, elbow
1
11
RQ61801
Plug
3
12
35DR10-06020
Fitting, tube
3
13
35.6B2-06012
Fitting, tube
1
14
35.6B2-06011
Fitting, tube
1
15
Drain valve assembly
3
16
Q43015
Ring, snap
3
4-way circuit
protection
valve
17
3515Q54-010
1
assembly
18
Alarm, air pressure
2
11-14
Brake Valve Control System
Fig· B3506
11-15
Brake Valve Control
Fig· B3506
System
No.
Part No.
Part Name & Description
Qty.
1
35V51-04031
Shaft, pedal
1
Q340B12
Hex bolt,I type
1
Q40312
Washer, spring
1
Q40112
Washer,
1
2
35V66-04020
Bracket assembly
1
Bolt
2
Q340B08
Hex bolt,I type
4
Q40308
Washer, spring
4
Washer
4
3
16N-02024
Bushing
2
4
35N-04016
Buffer
1
5
35V50A-04028
Return spring
1
6
35V66-04010
Pedal arm assembly
1
7
16N-02029
Shield, pedal
1
8
35V50A-04026
Fork assembly
1
Q510B1430
Pin, shaft
1
Q500B0426
Pin, cotter
1
Washer
1
Q340B12
Hex bolt,I type
1
9
3514V66-001
Brake valve assembly
1
Bolt
4
Q340B08
Hex bolt,I type
2
Q40308
Washer, spring
2
10
35V66-04031
Tube, boot
1
Q50501150
Wire, lock
1
11
35N-06037
Washer
4
12
35BY-06513
Fitting, pipe
4
13
35N-06027
Nut
2
11-16
Brake Valve Control
Fig· B3506
System
No.
Part No.
Part Name & Description
Qty.
14
35N-06032
O-ring
2
15
35DR10-06027
Fitting, elbow
2
11-17
Hand Control Valve Control System
Fig· B3507
11-18
Hand Control Valve
Fig· B3507
Control System
No.
Part No.
Part Name & Description
Qty.
Air line assembly
－ hose bracket to
1
35V65-06560
1
hand control valve 1 connect hole
Air line － hose bracket to hand control
2
35V65-06562
1
valve 1 connect hole
Air line assembly
－ hose bracket to
3
35V65-06570
1
hand control valve 2 connect hole
Air line － hose bracket to hand control
4
35V65-06572
1
valve 2 connect hole
5
hand control valve assembly
1
11-19
12. Electric System
Fig.EL3701
Battery
12-1
Fig.EL3702
Headlight
12-4
Fig.EL3703
Rear Tail Lamp
12-6
Fig.EL3704
Harness in Cab
12-8
Fig.EL3705
Cab Electric Elements
12-10
Fig.EL3706
Cab Harness
12-13
Fig.EL3707
Chassis Frame Harness
12-16
Fig.EL3708
Electric Accessories
12-19
Battery
Fig· EL3701
No.
Part No.
Part Name & Description
Qty.
37Q01-03125-B
Battery frame ass'y （Inc No.1.12.13.14）
1
1
37Q01-03127
Left plate ass'y, Battery frame
1
2
37Q01-03136
Retainer, Rear
1
Q150B1235
Bolt
4
Q340B12
Nut
4
Q40112
Washer
4
Q40312
Spring washer
4
3
37Q01-03140-A
Pull rod ass'y
2
4
37Q08-03010
Battery ass'y, with liquid & full charge
2
6-QW-90DF
Battery ass'y, without liquid & empty
1
5
37Q08-24150
Battery positive wire
1
Q194B08030-P
Bolt
1
Q40308-P8
Spring washer
1
Q340B08-P
Nut
1
6
37Q01-03142
Cover, Battery
1
Q150B0822
Bolt
4
Q340B08
Nut
4
Washer
4
7
37Q01-24130-B
Battery negative wire
1
Q194B0830-P
Bolt
1
Q40308-P8
Spring washer
1
Q340B08
Nut
1
8
37Q01-24160
Connecting cable ass'y, Batteries
1
Q194B0830-P
Bolt
2
Q40308-P8
Spring washer
2
Q340B08-P
Nut
2
9
37Q01-03137-C
Pull rod, front
4
Q340B08
Nut
8
12-2
Battery
Fig· EL3701
No.
Part No.
Part Name & Description
Qty.
Washer
8
Q40308
Spring Washer
8
10
37D52-36010
Electromagnetic switch
1
Q40110
Washer
2
Q40310
Spring washer
2
Bolt
2
Q340B10
Nut
2
11
37C-24320
Negative cable ass'y, From chassis to engine
1
Q150B0822
Bolt
1
Q41208
Washer
1
Q340B08
Nut
1
12
37Q01-03126
Left plate ass'y, Battery frame
1
13
37Q01-03135
Retainer, Front
1
14
37Q01-03134
Bottom plate, Battery frame
1
Bolt
8
Q340B08
Nut
8
Washer
8
Q40308
Spring washer
8
12-3
Headlight
Fig· EL3702
12-4
Headlight
Fig· EL3702
No.
Part No.
Part Name & Description
Qty.
1
Front left signal lamp ass'y
1
Front right signal lamp ass'y
1
Q174B0625
Bolt
4
Washer
4
2
37QA-11011
Headlight trimming strip
2
3
37QA-11012
Headlight clip
6
4
37V66-11020-B
Front right headlight ass'y
1
37V66-11010-B
Front left headlight ass'y
1
Q174B0620
Bolt
6
Q40206
Washer
4
5
Front fog lamp
2
Q2740530
Screw
4
12-5
Rear Tail Lamp
Fig· EL3703
12-6
Rear Tail Lamp
Fig· EL3703
No.
Part No.
Part Name & Description
Qty.
1
37V66-73010
Rear left combination lamp ass'y
1
37V66-73020
Rear right combination lamp ass'y
1
Q340B08
Nut
4
Washer
4
Q40308
Spring washer
4
2
37QF18-73011
Bracket, Tail lamp ass'y, Left
1
37QF18-73021
Bracket, Tail lamp ass'y, Right
1
Bolt
4
Q340B10
Nut
4
Q40110
Washer
4
Q40310
Spring Washer
4
3
37N-17118-A
Retainer, License lamp
1
4
37N-17010-B
License lamp ass'y
1
Q150B0820
Bolt
4
Washer
4
Q40308
Spring washer
4
Q340B08
Nut
4
12-7
Harness in Cab
Fig· EL3704
12-8
Harness in Cab
Fig· EL3704
No.
Part No.
Part Name & Description
Qty.
1
37DB01-24030
Floor harness ass'y
1
2
37V66-24010
Cab harness ass'y
1
37N-24061
Adhesive plaster, press
20
3
37QA-24060
Harness ass'y, Door, Left
1
4
37QA-24070
Harness ass'y, Door, Right
1
5
37QA-75010
Speaker ass'y
2
6
37V66-24070
Harness ass'y, Roof
1
7
37QA-58010
Switch ass'y, Door lamp
2
8
37QA-75015
Antenna ass'y
1
Q2140510
Screw
2
9
37V66-31010
Lamp ass'y, marker, front
2
37V66-31020
Lamp ass'y, marker, rear
2
10
57V66-02030
Headup glove box ass'y, with map light
1
A- to chassis frame wiring harness
B- to left door wiring harness
C-to right door wiring harness
12-9
Cab Electric Elements
Fig· EL3705
12-10
Cab Electric Elements
Fig· EL3705
No.
Part No.
Part Name & Description
Qty.
1
3801V66-010-B
Instrument ass'y
1
Q2710612
Screw
4
2
37V66-75020
Tape recorder ass'y
2
37QA-75015
Antenna ass'y
1
Q2140510
Screw
2
3
37V66-75030
Sleeve ass'y, Tape recorder
1
4
37QA-13010
Indicator
1
37V66-13010
Indicator
1
37QA-44020
Switch, heating ass'y
1
37QA-45020
Switch, air condition
1
37V66-45020
A/C switch
1
37QA-45021
Plug － A/C switch
1
5
Intermittent relay ass'y, windshield wiper
1
Motor, windshield wiper
1
6
37V50-47020
Nozzle ass'y
1
37QA-47017
Bracket, washer ass'y
1
37QA-24284
Ring, sealing
1
RQ1760625
Bolt
1
RQ42306
Spring washer
1
Q174B0516
Bolt
3
Washer
3
Spring washer
3
7
37V50-44010-B
Motor, heating system
1
81QA-01025
Shell ass'y, motor
1
8
37QM-22010-B
Box, meltor ass'y
1
9
Relay ass'y
5
10
37V66-22011
Cover, box, meltor ass'y
1
11
37V50-25010
Lighter ass'y, smoking
1
12-11
Cab Electric Elements
Fig· EL3705
No.
Part No.
Part Name & Description
Qty.
12
Switch, brake lamp
1
13
16V66-05010
Oil tank ass'y
1
14
37QB10E-35020
Flasher
1
15
37QA-74010
Combination switch ass'y
1
Q2710518
Screw
3
16
37QA-04030
Lock & key ass'y
1
17
Warner ass'y, lower air pressure
5
18
38N-18010
Warner ass'y, reverse
1
Bolt
1
Q340B08
Nut
1
Washer
1
Q40308
Spring washer
1
Q41208
Washer
1
19
37N-50020
Switch ass'y, air horn
1
20
37N-50060
Switch ass'y, rear fog lamp
1
21
37V66-50050
Switch ass'y, fog lamp
1
37N-50040
Switch ass'y, air dryer
1
37V66-50160
Switch ass'y, hazard
1
JK926H
Power switch ass'y
1
Q351B12
Nut
1
22
37V65-34010
Module, warnning control
1
37QA-24027
Band
1
Washer
2
Spring washer
2
Q150B0512
Bolt
2
12-12
Cab harness
Fig· EL3706
12-13
Cab harness
Fig· EL3706
No.
Part No.
Part Name & Description
Qty.
1
37V66-24010
Cab harness ass'y
1
(1)- to fog lamp,left, front
(2)-to combination lamp, left, front
(3)- to headlight, left, front
(4)-ground
(5)-to left door wiring harness
(6)-to foor wiring harness
(7)-to clutch switch
(8)-to warning module
(9)-to warning buzzer
(10)-to exhaust brake switch
(11)-to power switch
(12)-to air horn exchange switch
(13)-to dryer switch
(14)-to rear fog lamp switch
(15)-to brake lamp switch
(16)-to combination switch,windshield wiper
(17)-to combination switch, steering
(18)-to combination switch, horn
(19)-to ignition lock
(20)-to combination switch, light
(21)-to meter socket (A)
(22)-to meter socket (B)
(23)-to meter socket (C)
(24)-to meter socket (D)
(25)-to hazard switch
(26)-to switch, front fog lamp
(27)-to switch, heater
12-14
驾驶室电线束
Fig· EL3706
No.
Part No.
Part Name & Description
Qty.
(28)-to indicator panel
(29)-to A/C switch
(30)-to radio
(31)-to lighter
(32)-to air condition control AMP
(33)-to wire harness, chassis
(34)-to wire harness, chassis
(35)-to flasher
(36)-to relay ass'y, cooler
(37)-to relay ass'y, heater
(38)-to relay ass'y, ignition
(39)-to relay ass'y, air condition
(40)-to relay ass'y, horn
(41)-to fuse box
(42)-to fuse box
(43)-to motor, wind wiper
(44)-to motor, heater
(45)-to resistance, heater motor
(46)-to relay, intermittent, wind wiper
(47)-to windshield washer
(48)-to wiring harness, dome
(49)-to wiring harness, right door
(50)-to headlight, right
(51)-to combination lamp, right
(52)-to fog lamp, front, right
12-15
Chassis Frame Harness
Fig· EL3707
12-16
Chassis Frame Harness
Fig· EL3707
No.
Part No.
Part Name & Description
Qty.
1
37V67-24080-A
Chassis frame harness ass'y
1
2
Horn ass'y
1
Bolt
2
Q340B08
Nut
2
Washer
2
Q40308
Spring washer
2
3
Sensor, water temperature
1
4
38N-18010
Warner ass'y, reverse
1
Bolt
1
Q340B08
Nut
1
Washer
1
Q40308
Spring washer
1
Q41208
Washer
1
5
Relay ass'y, starter
1
Bolt
2
Q340B08
Nut
2
Washer
2
Q40308
Spring washer
2
6
37N-50130
Knob ass'y, ignition, assistant
1
7
Sensor ass'y, fuel level
1
3827N-011
Spring
1
3827N-012
Cover
1
3827N-013
Bobber
1
3827Q01-015
Lod, bobber, to spring ass'y
1
(1)-to cab wiring harness
(2)-to motor, cooler
(3)-to switch, pressure
(4)-to horn ass'y
12-17
车架电线束
Fig· EL3707
No.
Part No.
Part Name & Description
Qty.
(5)-to air compressor
(6)-to alternator
(7)-to warning sensor ass'y, oil pressure
(8)-to sensor ass'y, oil pressure
(9)-to sensor ass'y, water temperature
(10)-to starter
(11)-to reverse switch
(12)-to negative cable ass'y, chassis
(13)-to electromagnetic switch, power
(14)-to electromagnetic valve, exhause brake
(15)-to warning sensor, air pressure
(16)-to warning sensor, air pressure
(17)-to combination lamp, rear, right
(18)-to harness ass'y, cargo body
(19)-to license plate lamp
(20)-to harness ass'y, cargo body
(21)-to combination lamp, rear, left
(22)-to warning sensor, air pressure
(23)-to dryer
(24)-to warning sensor, air pressure
(25)-to neutral switch
(26)-to sensor, tachometer
(27)-to electromagnetic valve, flameout
(28)-to switch, fuel intake
12-18
Electric Accessories
Fig· EL3708
12-19
Electric Accessories
Fig· EL3708
No.
Part No.
Part Name & Description
Qty.
1
37QA-24028
Harness clip
5
2
37QA-24027
Harness clip
3
37QA-24032
Harness clip
6
3
ZD150
Nylonstrip
1
ZD250X7.5
Nylon strip
5
ZD150X8
Nylon strip
3
4
37QA-24284
Seal ring
1
5
37F5-24016
Rubber Boot
2
6
37QA-24031
Clamp
2
7
35.6B2-06802
Clamp
23
8
37Q01-24086
Rubber Boot
1
37Q01-24087
Rubber Boot
2
37Q75-24084
Rubber Boot
2
9
37F-24012
Nylon Boot
15
37F-24013
Harness strip
15
10
37N-24061
Adhesive plaster, press
20
12-20
13. Cab
Fig.CA5001
Cab
13-1
Fig.CA5002
Cab Front Mounting
13-3
Fig.CA5003
Cab Rear Mounting
13-5
Fig.CA5004
Cab Tilting Mechanical Hardware
13-7
Fig.CA5101
Cab Floor
13-9
Fig.CA5103
Cab Carpet
13-11
Fig.CA5201
Cab Front/Rear Windshield
13-13
Fig.CA5202
Windshield Wiper
13-15
Fig.CA5301
Cab Front Panel Facial Cover
13-17
Fig.CA5302
Cab Front Panel, Roof
13-19
Fig.CA5303
Steering Apparatus Accessories
13-21
Fig.CA5304
Cab Instrument Panel
13-23
Fig.CA5401
Cab Side Wall
13-25
Fig.CA5601
Cab Rear Panel
13-27
Fig.CA6101
Door
13-29
Fig.CA6801
Seat
13-32
Fig.CA8101
Heater System
13-34
Fig.CA8102
Air-conditioning System
13-36
Fig.CA8201
Cab Accessaries
13-38
Fig.CA8202
Cab Safety Belt
13-40
Fig.CA8401
Cab Mudguard
13-42
Cab
Fig· CA5001
No.
Part No.
Part Name & Description
Qty.
50G0AG-DR02
Cab assy--equipped
1
1
50G1AG-11
Cab assy--painted
1
13-2
Cab Mounting
Fig· CA5002
13-3
Cab Mounting
Fig· CA5002
No.
Part No.
Part Name & Description
Qty.
1
50V67-04025
Torsion bar arm assy
1
2
50V66-04030
Tilting bracket assy
1
50V66-04038
Assistant bracket assy
2
50V66-04036
Tillting bracket
2
50V66-04033
Left spline sleeve assy
1
50V66-04032
Torsion bar sleeve
1
Q1840825
Bolt
3
Q150B1225
Bolt
6
Q40212
Big washer
3
3
Torsion bar
1
4
50V66-04009
Left bracket--front mounting
1
50V66-04010
Right bracket--front mounting
1
Q340B08
Nut
4
Q340B12
Nut
4
Q40112
Plain washer
4
Bolt
4
5
50V50B-05006
Retainer lower assy
1
Q500B3220
Cotter pin
2
Q40014
Small washer
2
13-4
Cab Rear Mounting
Fig· CA5003
13-5
Cab Rear Mounting
Fig· CA5003
No.
Part No.
Part Name & Description
Qty.
1
50V65B-01045
Left connecting bracket assy--rear mounting
1
Q150B14150
Bolt
1
Q40214
Big washer
1
Q32214
Lock nut
1
2
50V66-01120
Upper cushion assy
4
50V66-01135
Washer
4
3
50DA01-01060
U-suppot welding assy
2
4
50V66-01056
Rear mounting lower cushion assy
2
5
50V65B-01046
Right connecting bracket assy--rear mounting
1
Q150B1030
Bolt
1
Q40214
Big washer
1
Q32214
Lock nut
1
13-6
Cab Tilting Mechanical Hardware
Fig· CA5004
13-7
Cab Tilting Mechanical Hardware
Fig· CA5004
No.
Part No.
Part Name & Description
Qty.
1
50V66-02018
Limiting shaft
1
2
50V66-02016
Seat plate
1
3
50V66-02017
Connecting bracket--controling handle
1
4
50V66-03045
Pull lever assy
1
Q341B12
Nut
1
Q40112
Plain washer
2
Q41812
Spring washer
1
Q500B3220
Cotter pin
1
Q510B1220
Axis pin
1
5
50V66-02029
Roker arm assy
2
6
50V66-03043
Connecting bracket
1
7
50V66-02015
Seat plate assy
1
8
50V66-03041
Pull lever A
1
Q40112
Plain washer
1
Q41812
Spring washer
1
Q500B3220
Cotter pin
1
9
50V66-03020
Limiting arm assy
1
10
50V66-03025
Controlling handle sub assy
1
11
50V66-03015
Bottom plate assy
1
Q340B08
Nut
1
Q43110
Snap ring for shaft
1
Q43116
Snap ring for shaft
1
12
50V66-03060
Safety hook assy
1
13
50V66-03065
Shaft--safety hook
1
13-8
Cab Floor
Fig· CA5101
13-9
Cab Floor
Fig· CA5101
No.
Part No.
Part Name & Description
Qty.
51V67-00010
Floor welding assy
1
1
51V66-01065
Front cross member assy--floor
1
2
51V66-01156
Rear mudguard support plate assy, right
1
3
51V66-01155
Rear mudguard support plate assy, left
1
4
51V66-01214
Right front mudguard support plate
1
5
51V66-01213
Left front mudguard support plate
1
6
51V66-01106
Right longitudinal beam assy
1
7
51V66-01105
Left longitudinal beam assy
1
8
51V66-01130
Rear cross member welding assy
1
9
51V66-01216
Rear vertical plate assy, right
1
10
51V66-01215
Rear vertical plate assy, left
1
11
51V66-01010
Front floorr welding assy
1
12
51V66-01050
Rear floor welding assy
1
Right front fusible shockproof heat insulation--front
a
51V66-02013
1
floorr
Center front fusible shockproof heat insulation--
b
51V66-02012
1
front floorr
Left front fusible shockproof heat insulation--front
c
51V66-02011
1
floorr
Right rear fusible shockproof heat insulation--front
d
51V66-02016
1
floorr
Center rear fusible shockproof heat insulation--front
e
51V66-02015
1
floorr
Left rear fusible shockproof heat insulation--front
f
51V66-02014
1
floorr
g
51V66-02018
Right fusible shockproof heat insulation--rear floor
1
h
51V66-02019
Center fusible shockproof heat insulation--rear floor
1
i
51V66-02017
Left fusible shockproof heat insulation--rear floor
1
13-10
Cab Carpet
Fig· CA5103
13-11
Cab Carpet
Fig· CA5103
No.
Part No.
Part Name & Description
Qty.
1
51V66-02026
Front carpet assy
1
2
51V66-02027
Rear carpet assy
1
13-12
Cab Front/Rear Windshield
Fig· CA5201
13-13
Cab Front/Rear Windshield
Fig· CA5201
No.
Part No.
Part Name & Description
Qty.
1
52DE1266-06011
Front windshield
1
2
52V66A-06012
Front windshield weather strip
1
3
Rear windshield
1
4
56V66-03014
Rear windshield weather strip
1
13-14
Windshield Wiper
Fig· CA5202
13-15
Windshield Wiper
Fig· CA5202
No.
Part No.
Part Name & Description
Qty.
52V66-05010
Wiper assy (included 1--10)
1
RQ1760616
Guide bolt
4
RQ42306
Saucer spring washer
4
1
52QA-05063
Decorative cover
2
2
Q32010
Flange nut
2
3
52V66-05049
Wiper arm blade assy, left
1
4
52QA-05066
Sealing bush
2
5
52QA-05068
Big nut
2
6
52QA-05071
Left ballast
1
7
52QA-05074
Sealing bush
2
8
51V66-05050
Wiper arm blade assy, right
1
9
52QA-05072
Right ballast
1
10
Drive mechanism
1
11
Wiper motor
1
RQ1760625
Guide bolt
4
RQ42006
Saucer spring washer
2
RQ42306
Saucer spring washer
2
13-16
Cab Front Panel Facial Cover
Fig· CA5301
13-17
Cab Front Panel Facial Cover
Fig· CA5301
No.
Part No.
Part Name & Description
Qty.
1
53DE12-01070
Front panel upper facial cover
1
RQ2160616
Screw
2
Plain washer
2
2
53V66-01072
Right blank cover
1
3
53V66-01071
Left blank cover
1
4
53QA-01080
Clip assy--front panel upper cover
7
5
53QA-01123
Clip--front panel lower cover
4
6
53QA-01124
Clip seat--front panel lower cover
4
7
53V66-01096
Front panel lower cover assy
1
8
51QA-02059
Plastic nut
2
Q2710512
Tapping screw
2
9
53V66-01131
Bracket--lower cover
1
Q1400616
Bolt
2
13-18
Cab Front panel ,roof
Fig· CA5302
13-19
Cab Front Panel, Roof
Fig· CA5302
No.
Part No.
Part Name & Description
Qty.
1
57V66-01010
Roof assy
1
2
57V66A-02010-A
Roof inner trim assy
1
3
53V66-01050
Front cross member assy--roof
1
4
53V66-01163
Front panel fusible heat insulation--side
2
53V66-01164
Front panel fusible heat insulation--middle
1
5
53QA-01127
Sealing strip
2
6
53V66-00010
Front panel welding assy
1
7
53QA-01150
Front panel air inlet cover assy
1
8
51QA-02059
Plastic nut assy
6
Q2706316
Tapping screw
6
9
53QB10H-01085
Emblem assy
1
10
53QA-01076
Rear view mirror bracket shaft sleeve
1
11
53QF16-01073
Rear view mirror left bracket
1
53QF16-01074
Rear view mirror right bracket
1
Q1400616
Bolt
2
Q1480116
Hex bolt and conical snap ring set
2
Q2706316
Tapping screw
6
13-20
Steering Apparatus Accessories
Fig· CA5303
13-21
Steering Apparatus Accessories
Fig· CA5303
No.
Part No.
Part Name & Description
Qty.
1
53V66-01170
Steering column bracket assy
1
Q1400816
Bolt
4
Steering column upper shroud assy (included
53V66-01205
1
2, 3)
2
53V66-01210
Steering column upper shroud-- front
1
3
53V66-01207
Steering column upper shroud--rear
1
Q2710512
Tapping screw
4
4
53QA-01212
Sealing bush
1
53QG-01220
Steering column lower shroud assy
1
5
53F5-02063
Spring clip--steering column lower shroud
3
6
53QG-01221
Left body--steering column lower shroud
1
7
53QG-01222
Right body--steering column lower shroud
1
Q2706316
Tapping screw
5
Q2796322
Tapping screw
6
8
53DB01-01216
Lower sealing gasket
1
13-22
Cab Instrument Panel
Fig· CA5304
13-23
Cab Instrument Panel
Fig· CA5304
No.
Part No.
Part Name & Description
Qty.
53V66A-02110
Instrument panel assy
1
Inner hex cheese head tapping screw--instrument
53QA-02116
5
panel
53QA-02118
Plastic nut--Instrument panel
5
1
37N-50060
Rear fog lamp switch
1
2
37V66-50160
Hazard warning switch
1
3
37V66-50050
Front fog lamp switch
1
4
37V66-75020
Radio cassette assy
1
Q2710612
Tapping screw
4
5
53V66-02010
Instruments fram welding assy
1
6
53V92-02145
Glove box assy
1
13-24
Cab side wall
Fig· CA5401
13-25
Cab side wall
Fig· CA5401
No.
Part No.
Part Name & Description
Qty.
1
54V66A-01009
Left side panel welding assy
1
54V66A-01010
Right side panel welding assy
1
2
51QA-02059
Plastic nut assy
10
Q2706316
Tapping screw
10
3
54QA-02011
Outer cover plate assy, left side panel
1
54QA-02012
Outer cover plate assy, right side panel
1
4
54QA-02017
Front bracket, left outer cover plate
1
54QA-02018
Front bracket, right outer cover plate
1
5
54QA-02031
Buffer rubber screw
1
6
6105QA-025
Door lock dowl pin assy
1
7
61V66A-07009
Weather strip assy, left door
1
61V66A-07010
Weather strip assy, right door
1
8
54V49-02061
Left side window pane
1
54V49-02062
Left side window pane
1
9
54V49-02070
Side window weather strip
2
10
54V66A-01091
Inner panel--left rear side panel
1
54V66A-01092
Inner panel--right rear side panel
1
13-26
Cab Rear Wall
Fig· CA5601
13-27
Cab Rear Wall
Fig· CA5601
No.
Part No.
Part Name & Description
Qty.
1
56V66A-00010
Rear wall welding assy
1
2
51N-02062
Plastic plug
1
3
56V66-02011
Upper mudguard, engine
2
Q2704813
Tapping screw
6
13-28
Door
Fig· CA6101
No.
Part No.
Part Name & Description
Qty.
1
61QA-03009-B
Upper weather strip, left door
1
61QA-03010-B
Upper weather strip, right door
1
2
61DE12-03061
Left door windshield
1
61DE12-03062
Right door windshield
1
3
61QA-03019
Window outside weather strip assy--left
1
61QA-03020
Window outside weather strip assy--right
1
4
61QA-03029
Window inside weather strip assy--left
1
61QA-03030
Window inside weather strip assy--right
1
5
Left door assy
1
61QA-00120
Right door assy
1
6
Door upper hinge assy
2
7
61QA-06019
Left door lower hinge assy
1
Right door lower hinge assy
1
Q1480820
Hex bolt and conical spring washer set
14
8
61QA-06049
Left door retainer assy
1
61QA-06050
Right door retainer assy
1
9
61QA-06067
Retainer axis pin
2
10
61QA-06066
Retainer bush
2
11
61QA-06065
Retainer lever assy
2
Q1840616
Bolt
4
12
61QA-06055
Retainer body assy
2
13
61QA-02033
Tapping set screw
8
Q2560510-Z5
Screw
2
14
61V66-05009
Left door lock and controlling mechanism assy
1
61V66-05010
Right door lock and controlling mechanism assy
1
Q2540620
Screw
6
Q32206
Lock nut
2
Q41406
Lock washer
6
13-30
Door
Fig· CA6101
No.
Part No.
Part Name & Description
Qty.
15
Regulator assy, left door windshield
1
6104QF18-010
Regulator assy, right door windshield
1
Q32206
Lock nut
4
Nut
4
Q40006
Small washer
4
17
61QA-02075
Left door waterproof film assy
1
61QA-02076
Right door waterproof film assy
1
18
61V66-02032
Door inner pull hand bracket
2
19
61V66A-02049
Left door inner protect board assy
1
61V66A-02050
Right doorinner protect board assy
1
Q2710412
Tapping screw
2
20
61V66-04016
Handle jacket
2
21
61QA-04018
Spring clip--handle
2
22
61V66-04015
Door regulator knob assy
2
23
61V66-02061
Door inner pull hand shroud
2
RQ2200512-Z3
Screw
2
Plain washer
2
24
61V66-02062
Shroud plug cover
2
61QA-05054
Guide clip
2
25
61QA-02009
Rear guide rail assy, left door windshield
1
61QA-02010
Rear guide rail assy, right door windshield
1
Q2140610
Screw
2
Nut
2
Plain washer
2
Q40406
Spring washer
2
13-31
Seat
Fig· CA6801
No.
Part No.
Part Name & Description
Qty.
1
69V66-00010
Seat back assy
1
69V67-00020
Cushion assy
1
Q150B0816
Bolt
4
Q150B0820
Bolt
2
Q340B08
I type hex nut
4
Plain washer
6
Big washer
4
Q40308
Spring washer
10
2
68V66-00010
Driver seat assy
1
Q32008
Flange nut
2
3
70V66-00010-A
Sleeper assy
1
13-33
Heater System
Fig· CA8101
13-34
Heater System
Fig· CA8101
No.
Part No.
Part Name & Description
Qty.
1
53V66-02221
Left wind duct
1
2
53V66-02220
Ventilator louver assy
1
3
53V66-02223
Center wind duct
1
4
53V66-02222
Right wind duct assy
1
5
53V66-02017
Defrost pipe assy, left assy
1
6
53V66-02215
Defrost nozzle assy
1
7
53V66-02018
Defrost pipe assy, right door
1
8
81QA-02030
Wind inlet passage assy
1
9
51QA-02059
Plastic nut assy
1
Q2706316
Tapping screw
1
RQ1760616
Tapping screw
1
Plain washer
1
Q2710516
Tapping screw
10
Plain washer
10
10
81QA-01010
Heater assy
1
Q1760616
Guide bolt
5
Q40206
Plain washer
6
Q40306
Spring washer
6
Nut
1
11
81V66-01020
Blower assy
1
12
81V66-01050
Heater controlling mechanism assy
1
Q2710516
Tapping screw
4
Plain washer
4
13
81DJ10-01037
Water inlet pipe A--heater
1
81DJ10-01038
Water inlet pipe B--heater
1
13-35
Air-conditioning System
Fig· CA8102
13-36
Air-conditioning System
Fig· CA8102
No.
Part No.
Part Name & Description
Qty.
1
81QA-07100
Evaporator assy
1
Q2710516
Tapping screw
3
Plain washer
3
RQ1760616
Guide bolt
2
Plain washer
2
Q40306
Spring washer
2
2
81QA-07026
Evaporator lower bracket
1
RQ1760816
Guide bolt
2
Plain washer
2
Q40308
Spring washer
2
3
81QA-07018
Evaporator exhaust pipe
1
4
81V65A-08075
Bracket assy--evaporator inlet and outlet pipe
1
Q150B616
Guide bolt
2
Plain washer
2
Q40306
Spring washer
2
5
81V65A-08200-A
Pipe assy--connecting evaporator and condensator
1
6
81V65A-08300
Pipe assy--connecting evaporator and compressor
1
Pipe
assy--connecting
compressor
and
7
81V65A-0810A
1
condensator
8
81V66-04100
Compressor assy
1
9
81V66-05100
Condensator assy--with drier and bracket
1
13-37
Cab Accessories
Fig· CA8201
13-38
Cab Accessories
Fig· CA8201
No.
Part No.
Part Name & Description
Qty.
1
82V66-00010
Armrest--front pillar
2
RQ2160625
Cross-recessed panhead screw
4
Plain washer
4
Q40306
Spring washer
4
2
82V66-00020
Armrest--side panel
1
RQ2160516
Pointed screw
2
RQ42305
Saucer spring washer
2
3
82V66-04009
Left sun visor assy
1
82V66-04010
Right sun visor assy
1
Q2760520-Z5
Tapping screw
2
82V66-04012
Support seat--sun visor
1
Q2760616-Z5
Tapping screw
1
4
82V66-02009
Outer rear view mirror barassy, left
1
82V66-02010
Outer rear view mirror bar assy, right
1
RQ1760625
Guide bolt
8
RQ42306
Saucer spring washer
8
5
8202Q68-010
Rear view mirror assy, left
1
8202Q68-020
Rear view mirror assy, right
1
8219Q68-010
Down view mirrior assy
1
6
82V66-01010
Inner rear view mirror assy
1
Q2760520-Z5
Tapping screw
1
Q2760616
Tapping screw
3
7
57V66-02030
Roof glove box with dome lamp assy
1
Q2703516
Tapping screw
4
13-39
Cab Safety Belt
Fig· CA8202
13-40
Cab Safety Belt
Fig· CA8202
No.
Part No.
Part Name & Description
Qty.
1
82V66-12015
Retractor assy
1
2
8212V66-010
Safety belt assy, left
1
82V66-12019
Safety belt knuckle assy, left
1
Q2704816-Z5
Cross-recessed big flat tapping screw
8
13-41
Cab Mudguard
Fig· CA8401
13-42
Cab Mudguard
Fig· CA8401
No.
Part No.
Part Name & Description
Qty.
1
84V66-03067
Longitudinal rubber mudguard, left
1
84V66-03068
Longitudinal rubber mudguard, right
1
2
84QA-03072
Clip--longitudinal rubber mudguard
11
Q1840616
Flange bolt
2
3
84QA-03121
Front mudguard bracket, left
1
84QA-03122
Front mudguard bracket, right
1
Q32006
Flange nut
2
4
84DA01-03111
Front mudguard,
2
5
51QA-02059
Plastic nut assy
8
Q2710616
Tapping screw
8
Plain washer
8
6
84V66-03175-A
Rear mudguard, left
1
84V66-03176-A
Rear mudguard, right
1
7
84V66-03177
Rubber mudguard
2
8
84V66-03182
Binding--rubber mudguard
2
Q174B0520
Hex bolt
5
Q340B05
I type hex nut
5
Plain washer
5
Spring washer
5
13-43
14. Tools
Fig.TO3901
Tools
14-1
Fig.TO3902
Fixed Tool Box
14-3
Tools
Fig· OT3901
No.
Part No.
Part Name & Description
Qty.
1
39C-01031
Spanner, double ends (8X10)
1
2
39C-01033
Spanner, double ends (12X14)
1
3
39N-01033
Spanner, double ends (13X15)
1
4
39N-01034
Spanner, double ends (16X18)
1
5
39N-01036
Spanner, double ends (21X24)
1
6
39C-15010-A
Small adjustable wrench ass'y(200X24)
1
7
39C-01068
Sleeve wrench, hub bearing nut(98)
1
8
39C-01053
Sleeve wrench, rear leaf spring nut(27)
1
9
39D-01058
Sleeve wrench, wheel bolt & nut(22X38)
1
10
39D-01073
Oil drainage plug wrench, axle shaft
1
11
39C-01140-A
Slip-joint pliers ass'y
1
12
39C-01100
Cross-head screw driver ass'y
1
13
39C-01120
Screw driver ass'y
1
14
QYL5D
Jack ass'y (hydraulic 5-ton)
1
15
39C-01146
Rocker arm, tire lever and jack
1
16
3919V66-010
Tool box ass'y
1
14-2
Fixed Tool Box
Fig· OT3902
14-3
Fixed Tool Box
Fig· OT3902
No.
Part No.
Part Name & Description
Qty.
1
3919V66-010
Tool box ass'y, fixed
1
2
39V66-19015
Left bracket ass'y, tool box
1
3
39V66-19020
Right bracket ass'y, tool box
1
Bolt
4
Q340B10
Nut
4
Q40310
Washer, spring
4
Q40110
Washer
4
Q150B0822
Bolt
4
Q340B08
Nut
4
Washer, large
4
Q40308
Washer, spring
4
4
3919V66-022
Plate
1
14-4
