CDM835E
WHEEL LOADER
PARTS BOOK
地
Add：Room 301, Buding7, Huoju Road,Xiamen City,Fujian Province,China
址：福建省厦门市火炬路7号楼301室
邮编：361000
P.C.：361000
电话：0592-5213898
Tel：86-592-5213898
传真：0592-6035287
Fax：86-592-6035287
网址：www.wheelloaderscn.com
Http://www.wheelloaderscn.com
邮箱：sales@wheelloaderscn.com
E-mail：sales@wheelloaderscn.com
Contents
I. Diesel Engine System
01
VII. Implement Hydraulic System
75
1.1 Diesel engine system
01
7.1 Implement hydraulic system
75
II. Torque Converter system
05
7.2 Lift cylinder
85
2.1 Torque converter system
05
7.3 Tilt cylinder
89
2.2 Torque converter and Transmission oil circuit assembly
07
7.4 Hydraulic tank assembly
93
2.3 Upper drive shaft assembly
13
7.5 Pilot control system
97
III. Transmission System
15
VIII. Service Brake System
101
3.1 Transmission system
15
8.1 Service brake system
101
3.2 Transmission assembly I
17
8.2 Air tank assembly
107
3.3 Transmission assembly II
21
8.3 Disc brake
109
3.4 Transmission assembly III
23
IX. Parking Brake System
111
3.5 Forward / Reverse clutch assembly
27
X. Frame System
113
3.6 Gear I, III clutch assembly
31
XI. Implement Assembly System
119
3.7 Gear II clutch assembly
35
XII. Cab System
123
IV. Axle System
39
XIII. Out Panel System
131
4.1 Axle system
39
XIV. Electrical System
133
4.2 Spindle speed reducer assembly
41
XV. Tool Kit
141
4.3 Main reducer assembly
47
XVI. Warning Mark System
147
4.4 Differential assembly for standard 30F axle
51
XVII. Greasing Points Indication Layout
151
4.5 Front drive shaft
53
XVIII. Wiring Harness
152
4.6 Intermediate support
55
4.7 Intermediate / Rear drive shaft assembly
57
V. Control System
59
5.1 Control system
59
VI. Steering Hydraulic System
61
6.1 Steering hydraulic system
61
6.2 Hydraulic steering gear
67
6.3 Steering Cylinder
71
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
DIESEL ENGINE SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 01
Figure
01
6BT5.9-C130
柴油发动机系统 6BT5.9-C130
Diesel Engine System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG30F.01 I -001
水箱胶垫
Radiator rubber pad
2
水箱自带
2
GB/T97.1-2002
垫圈
Washer
12
11
3
GB/T93-1987
垫圈
Washer
12
11
4
GB/T5783-2000
螺栓
Bolt
M12 × 45
4
8.8
5
CDM835E.01 II .04
水箱总成
Radiator assembly
1
6
JB/T8870-1999
喉箍
Hoop
Ф10-16
2
7
HG/T2184-1991
透气管
Vent pipe
1-b-8 × 650 mm
1
8
JB/T8870-1999
喉箍
Hoop
Ф44-64
2
9
CDM835E.01 I -001
柴油机出水胶管
Engine outlet water hose
Ф45 × 650
1
10
LG853.08-011
垫圈
Washer
8
借用
11
CDM855E.01 I -008
空心螺栓
Hollow bolt
4
借用
12
GB/T5783-2000
螺栓
Bolt
M12 × 30
2
发动机自带 /8.8
13
GB/T93-1987
垫圈
Washer
10
2
14
GB/T97.1-2000
垫圈
Washer
10
2
15
GB/T5783-2000
螺栓
Bolt
M10 × 30
2
8.8
16
CDM833 I .01.03
柴油机总成
Diesel engine
1
东风康明斯
6BT5.9-C130
17
CDM833 I .01.02
消声器总成
Muffle
1
柴油机自带
18
CDM833 I .01.01
空滤器总成
Air foreordain cleaner
1
柴油机自带
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 02
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
DIESEL ENGINE SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 03
Figure
01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130
Diesel Engine System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
CDM833 I .01.07
油门焊合支架
Throttle stents weld
1
柴油机自带
20
GB/T5783-2000
螺栓
Bolt
M22 × 55
4
8.8
21
GB/T97.1-2002
垫圈
Washer
22
4
22
GB/T93-1987
垫圈
Washer
22
4
23
CDM855E.01 I .05
柴油机回油胶管
Fuel oil return pipe
1
借用
24
CDM835E.01 I .06
油门操纵总成
Throttle control assembly
1
25
CDM855E.01 I .07
滤清器到燃油箱胶管
Hose from Filter to Fuel tank
1
26
CDM835E.01 I .08
发动机前减震器
Front shock absorber of engine
EA-160
4
27
GB/T97.1-2002
垫圈
Washer
14
8
28
GB/T93-1987
垫圈
Washer
14
8
29
GB/T5783-2000
螺栓
Bolt
M14 × 40
4
8.8
30
CDM833 I .01-001
油压传感器接头
Oil pressure sensor connector
1
借用
31
CDM833 I .01-003
柴油机进油接头
Fuel inlet connector
1
借用
32
CDM855E.01 I .08
滤清器到柴油机油管
Fuel hose from filter to engine
1
借用
33
CDM856E.01 I .08
燃油滤清器总成
Fuel filter assembly
1
R120T
34
CDM833 I .01-002
滤油器锁板
Filter ledger plate
1
发动机自带
35
CDM855E.01 I -004
滤清器接头
Filter connector
2
借用
36
GB/T5783-2000
螺栓
Bolt
M14 × 55
4
8.8
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 04
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
DIESEL ENGINE SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 05
Figure 01
6BT5.9-C130 柴油发动机系统 6BT5.9-C130 Diesel Engine System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
37
GB/T6170-2000
螺母
Nut
M14
4
8
38
CDM835E.01 I .02
发动机左支架
Engine left stents
1
39
CDM835E.01 I .01
发动机右支架
Engine right stents
1
40
GB/T5783-2000
螺栓
Bolt
M12 × 1.75 × 30
6
8.8
41
CDM835E.01 I -003
柴油机进水胶管
Engine inlet water hose
1
42
JB/T8870-1999
喉箍
Hoop
Ф50-70
2
43
CDM835E.01 I -006
排水管
Waterspout
1
水箱自带
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 06
Figure 02
变矩器系统 Torque Converter System
10
A
8
9
4
3
5
C
B
A
7
8
9
B
6
C
12
TORQUE CONVERTER SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 07
Figure 02
变矩器系统 Torque Converter System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
ANSI B1.1
螺栓
Bolt
3/8-16UNC-2AX1'3/4
8
10.9
2
GB/T93-1987
垫圈
Washer
10
8
3
GB/T5783-2000
螺栓
Bolt
M10 × 45
12
8.8
4
GB/T93-1987
垫圈
Washer
12
12
5
CDM833 I.02.01
变矩器总成
Torque converter assembly
1
天津鼎盛 YJ31502G
6
CDM835E.02I.02
双变油路总成
Torque converter and transmission
1
oil circuit assembly
7
GB/T5786-2000
螺栓
Bolt
M12 × 1.5 × 35
4
8.8
8
GB/T889.2-2000
螺母
Nut
M12 × 1.5
8
9
LG30F.02 III.03
上传动轴总成
Upper drive shaft assembly
1
借用
10
GB/T5786-2000
螺栓
Bolt
M12 × 1.5 × 40
4
8.8
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 08
Figure 03
双变油路总成 Torque converter and Transmission Oil Circuit Assembly (CDM835E.02 I .02)
23
20
19
22
6
21
2
1
29
7
3
8
5
9
4
11
27
24
1
28
2
10
2
18
1
34
17
26
25
A
35
213
37
A
36
31
15
16
22
12
30
33
14
32
TORQUE CONVERTER AND TRANSMISSION OIL CIRCUIT ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 09
Figure
03
双变油路总成 Oil Circuit Of Transmission And Torque Assembly (CDM835E.02 I .02)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
GB3733.2-1983
接头体
Adapter
G22
5
外购
2
JB1002-1977
密封垫圈
Sealed washer
27
5
3
LG30F.02 III.02.01
变速阀进油钢管
Transmission valve oil inlet pipe
1
借用
4
LG30F.02 III.02.02
变速阀出油钢管
Transmission valve oil outlet pipe
1
借用
5
H-H/22/22-II-L600
操纵阀出油胶管
Control valve oil outlet hose
1
外购
6
LG30F.02 III.02.03(S)
滤油器出油钢管
Oil filter oil outlet pipe
1
外购
7
LG30F.02 III.02.04
变矩器进油钢管
Torque converter oil inlet pipe
1
借用
8
GB/T5782-2000
螺栓
Bolt
M10 ×
70
4
8.8
9
GB/T93-1987
垫圈
Washer
10
4
10
CDM835E.02.02-001
橡胶管夹
Rubber pipe clamp
4
外购
11
CDM853.02.02-002
自制压板
Self-made press plate
4
借用
12
CDM833.02I.02.05
冷却器至变速箱润滑油
Lubricant from cooler to
1
借用
管
transmission
13
LG30F.02 III.02-001
变速箱回油口接头体
Gear-box oil returning adapter
1
借用
14
L1CH-36-33
接头体
Adapter
2
外购
15
H-H/25/28-II-L800
变矩器回油胶管
Transmission oil return hose
1
外购
16
H-H/25/28-I-L980
变速泵吸油胶管
Transmission pump oil suction hose
1
外购
17
L1CH9-36-33OG
直角接头
Right-angle adapter
1
外购
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COPYRIGHT © 2009
Page 10
Figure 03
双变油路总成 Torque converter and Transmission Oil Circuit Assembly (CDM835E.02 I .02)
23
20
19
22
21
29
27
24
28
18
34
26
25
A
A
31
22
30
33
32
TORQUE CONVERTER AND TRANSMISSION OIL CIRCUIT ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 11
Figure
03
双变油路总成 Oil Circuit Of Transmission And Torque Assembly (CDM835E.02
I .02)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
18
LG30F.02 III.02-002
变矩器回油口接头体
Torque convertor oil returning
1
借用
adapter
19
LG30F.02 III.02.07(S)
变矩器出油钢管
Torque converter oil outlet pipe
1
借用
20
LG30F.02 III.02-003
管夹
Pipe clamp
4
借用
21
GB/T5783-2000
螺栓
Bolt
M8 × 15
8
5.8
22
GB/T93-1987
垫圈
Washer
8
8
23
20411-30/20491-30*2W14*1850
冷却器出油胶管
Cooler oil outlet hose
1
外购
24
20411-30/20491-30*2W14*2850
冷却器进油胶管
Cooler oil inlet hose
1
外购
25
GB/T5783-2000
螺栓
Bolt
M10 × 30
6
8.8
26
GB/T93-1987
垫圈
Washer
10
6
27
变速泵
Transmission pump
1
GJCB-F40C
28
H-H/22/22-II-L2000
胶管
Hose
1
外购
29
L1CH-30-22
滤油器回油接头
Oil filter oil return connector
1
借用
30
滤油器
Oil filter
1
31
GB/T5782-2000
螺栓
Bolt
M8 × 45
4
8.8
32
GB/T6170-2000
螺母
Nut
M8
4
8
33
GB/T97.1-2002
垫圈
Washer
8
8
34
L1CH-30-30D
滤油器进油接头
Oil filter oil inlet connector
1
外购
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 12
Figure 03
双变油路总成 Torque converter and Transmission Oil Circuit Assembly (CDM835E.02 I .02)
A
35
37
A
36
TORQUE CONVERTER AND TRANSMISSION OIL CIRCUIT ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 13
Figure 03
双变油路总成 Oil Circuit Of Transmission And Torque Assembly (CDM835E.02 I .02)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
35
Ф19 × 2 × 110
回油胶管
Oil return hose
1
外购
36
JB/T8870-1999
管夹
Pipe clamp
Ф22-32
4
37
Ф19 × 2 × 230
回油胶管
Oil return hose
1
外购
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 14
Figure 04
上传动轴总成 Upper Drive Shaft Assembly (CDM833.04.04)
1
2
3
7
4
6
5
UPPER DRIVE SHAFT ASSEMBLY
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COPYRIGHT © 2009
Page 15
Figure 04
上传动轴总成 Upper Drive Shaft Assembly (CDM833.04.04)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
2201K1-23
凸缘叉
Flange yoke
2
2
2201K1-051A
弹性挡圈
Snap ring
8
3
2201K1-050
十字轴总成
Spider assembly
2
4
LG2201K1-016A
花键轴叉
Spline shaft
1
5
JB/T 7940.1
油嘴
Oil nozzle
M8 × 1
1
6
130-22010189
密封护套总成
Spline sheath assembly
1
7
LG2201K1-021A
套管叉
Thimble fork
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 16
Figure 05
变速箱系统 Transmission system
1
2
3
5
6
4
TRANSMISSION SYSTEM
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COPYRIGHT © 2009
Page 17
Figure 05
变速箱系统 Transmission system
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG835.03.01
变速箱总成
Transmission assembly
1
LGPX100PA
(ZL30E.5G, 带电控 )
2
GB/T5782-2000
螺栓
Bolt
M16 × 110
4
8.8
3
GB/T93-1987
垫圈
Washer
16
8
4
GB/T889.1-2000
螺母
Nut
M16
4
8
5
LG30F.03 III-001
橡胶垫
Rubber pad
2
6
LG30F.03 III.02
制动器
Brake
1
变速箱总成自带
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 18
Figure 06
变速箱系统 Transmission system
TRANSMISSION SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 19
Figure
07
变速箱系统 Transmission system
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG835.03.01.01
变速箱总成Ⅰ
Transmission assembly I
1
2
一轴离合器总成
Gear I clutch assembly
1
3
二轴离合器总成
Gear II clutch assembly
1
4
三轴离合器总成
Gear III clutch assembly
1
5
LGX835FA.07
制动器
Parking brake
1
ZL1615.2A
6
密封垫
Seal gasket
3
7
调整垫圈
Adjusting washer
3 组
8
骨架油封
Frame Oil seal
55 × 80 × 12
1
9
垫圈
Washer
1
10
橡胶垫
Rubber gasket
1
11
JB980-80
尼龙锁紧螺母
Nylon lock nut
M24 × 1.5
1
8
12
输入法兰
Input flange
1
13
油封盖
Oil seal cover
1
14
后输出法兰
Back output flange
1
15
LGX835FA.21
滤清器总成
Filter assembly
1
ZL30E.5.7(ZL30E.5B1.2)
16
制动立支座
Break element fixed plate
1
17
制动支座
Break element fixed plate
1
18
加油管总成
Oil filling pipe
1
ZL30E.5.6
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Page 20
Figure 06
变速箱系统 Transmission system
TRANSMISSION SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 21
Figure 06
变速箱系统 Transmission system
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
LG835.03.01.02
变速箱总成Ⅱ
Transmissiom assembly II
1
20
LGX835FA.22
检油塞
Oil level check plug
Z 1/4"
2
组合件
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Page 22
Figure 07
变速箱总成 I Transmission Assembly I (LG835.03.01.01)
17
22
3
7
6
7
4
18
A
5
16
6
6
7
7
18
23
19
2
1
9
25
7
23
8
26
A
10
7
9
6
11
7
12
6
16
27
20
21
15
7
14
24
7
6
13
TRANSMISSION ASSEMBLY I
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Page 23
Figure
07
变速箱总成 I Transmission Assembly I (LG835.03.01.01)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
GB/T119-2000
圆柱销
Cylindrical pin
2
2
箱盖
Transmission cover
1
3
GB/T 825-1988
吊环螺钉
Eye screw
M16 ×
28
1
8.8级
4
控制阀
Control valve
1
5
ZL30E.5G-1
箱体
Transmission case
1
6
GB/T5782-2000
螺栓
Bolt
M12 ×
35
28
8.8级
7
GB/T93.1-87
垫圈
Washer
12
35
8
一轴端盖总成
Shaft I end cover assembly
1
9
密封垫
Seal gasket
2
10
二轴端盖总成
Shaft II end cover assembly
1
11
三轴端盖总成
Shaft III end cover assembly
1
12
密封垫
Seal gasket
1
13
前输出法兰总成
Front output flange assembly
1
14
前轴承盖
Front bearing cover
1
15
密封垫
Seal gasket
2
16
ZL30E.5.6
支架
Bracket
1
17
透气阀总成
Vent valve assembly
1
18
端盖
End cover
2
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Page 23
Figure 07
变速箱总成 I Transmission Assembly I (LG835.03.01.01)
22
A
23
19
25
23
26
A
16
27
20
21
24
TRANSMISSION ASSEMBLY I
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Page 25
Figure 07
变速箱总成 I Transmission Assembly I (LG835.03.01.01)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
后轴承端盖
Rear bearing end cover
1
20
GB/T93-1987
垫圈
Washer
16
8
21
GB/T5782-2000
螺栓
Bolt
M16 × 40
8
22
GB/T5782-2000
螺栓
Bolt
M12 × 100
6
23
LG853.02.01-011
螺塞
Plug screw
Z3/4"
1
24
GB/T5782-2000
螺栓
Bolt
M10 × 35
28
25
GB/T5782-2000
螺栓
Bolt
M10 × 40
4
26
ZL30E.5.7-7
盖板
Cover board
1
27
密封垫
Seal gasket
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 26
Figure 08
变速箱总成 II Transmission Assembly II (LG835.03.01.02)
1
12
14
2
13
3
4
6
1
5
12
9
6
8
7
11
9
9
10
TRANSMISSION ASSEMBLY II
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 27
Figure
08
变速箱总成 II Transmission Assembly II (LG835.03.01.02)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
JB982-77
组合垫圈
Combined washer
10
10
2
倒退挡油管
Reverse gear oil pipe
1
3
二挡油管
Gear II oil pipe
1
4
一挡油管
Gear I oil pipe
1
5
倒挡润滑油管
Reverse gear lubrication oil pipe
1
6
GB5626.2-85
接头体
Adapter
A8
2
7
接头
Connector
1
8
一轴润滑油管
Shaft I lubrication oil pipe
1
9
GB5629.2-85
接头体
Adapter
A10
3
10
三轴润滑油管
Shaft III lubrication oil pipe
1
11
丝堵
Plug
1
12
接头体
Adapter
10
13
三档油管
Shaft III oil pipe
1
14
前进挡油管
Forward gear oil pipe
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 28
Figure 09
变速箱总成 III Transmission Assembly III (LG835.03.01.03)
22
21
20
18
19
17
14
11
16
10
9
15
23
14
13
8
12
7
7
24
2
6
4
5
3
2
1
1
10
11
TRANSMISSION ASSEMBLY III
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 29
Figure
09
变速箱总成 III Transmission Assembly III (LG835.03.01.03)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
骨架油封
Frame Oil seal
60 × 85 × 12
2
2
GB/T276-1994
轴承
Bearing
6312
2
60 × 85 ×
12
3
ZL30E.5B-20A
输出轴
Output shaft
1
4
轴套
Bush
1
5
输出被动齿轮
Output driven gear
1
6
轴套
Bush
1
7
骨架油封
Frame Oil seal
65 × 90 × 12
2
8
前输出法兰
Front output flange assembly
1
焊接件
9
O 型圈
O-ring
42.5 × 5.3
1
10
压板
Press plate
2
11
JB980-1980
螺母
Nut
M33 × 1.5
2
12
GB/T894.1-1986
挡圈
Sprag
40
1
13
ZL30E.5-5
轴套
Bush
1
14
GB/T813.1-1986
挡圈
Sprag
90
3
15
GB/T276-94
轴承
Bearing
6308
1
16
倒档齿轮
Reverse gear
1
17
ZL30E.5-7
轴套
Bush
1
18
O 型圈
O-ring
45 × 2.65
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 30
Figure 09
变速箱总成 III Transmission Assembly III (LG835.03.01.03)
22
21
20
19
23
24
TRANSMISSION ASSEMBLY III
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 31
Figure 09
变速箱总成 III Transmission Assembly III (LG835.03.01.03)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
密封垫
Seal gasket
1
20
ZL30E.5-6
倒档齿轮轴
Reverse gear shaft
1
21
GB/T93-1987
垫圈
Washer
10
3
22
GB/T5782-2000
螺栓
Bolt
M10 × 30
3
23
垫片
Washer
1
24
调整垫圈
Adjusting washer
1 组
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 32
Figure 10
6
16
5
15
13
14
1
2
12
4
7
11
10
3
9
2
1
9
10
24
20
11
8
7
13
12
23
1514
22
16
20
21
19
1
8
2
3
18
2
17
1
5
6
FORWARD / REVERSE CLUTCH ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 33
Figure
10
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
GB/T276-1994
轴承
Bearing
6209
4
45 ×
85 ×
19
2
GB/T893.1-1986
挡圈
Sprag
85
4
3
轴套
Bush
2
4
一轴前进档齿轮
Shaft I forward gear
1
5
GB/T893.1
挡圈
Sprag
150
2
6
离合器活塞压板
Clutch piston press plate
2
7
离合器被动片
Clutch driven sheet
12
8
离合器主动片
Clutch driving plate
12
9
GB/T894.1
挡圈
Sprag
52
2
10
压板
Press plate
2
11
回位弹簧
Return spring
2
12
内密封圈
Inner oil sealing
2
13
活塞
Piston
2
14
GB/T308-1984
钢球
Steel ball
φ 5
4
15
油道隔环
Oil separating channel
4
16
外密封圈
Outer sealing
2
17
一轴离合器毂体
Shaft I clutch hob
1
18
一轴倒挡齿轮
Reverse first gear
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 34
Figure 10
24
20
23
22
20
21
19
FORWARD / REVERSE CLUTCH ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 35
Figure 10
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
轴套
Bush
1
20
GB/T283-94
轴承
Bearing
Nf308
1
21
调整垫圈
Adjusting washer
1 组
2
22
密封环
Seal ring
3
23
丝堵
Plug
2
24
轴套
Bush
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 36
Figure 11
11
10
22
6
9
7
21
23
8
20
19
7
7
6
18
6
10
4
5
17
16
11
15
3
14
2
12
12
27
13
2
26
13
3
1
19
14
25
20
24
15
6
16
17
7
8
18
21
GEAR I, III CLUTCH ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 37
Figure
11
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
调整垫圈
Sprag
40
1 组
ZL30E.05.1-10
2
GB/T283-1994
轴承
Bearing
Nf308
2
40
× 90 ×
23
3
垫圈
Washer
2
4
二轴前进齿轮
Shaft II forward gear
1
5
垫圈
Washer
1
6
GB/T276-94
轴承
Bearing
6209
4
7
GB/T893.1
挡圈
Sprag
85
4
8
轴套
Bush
2
9
二轴三档齿轮
Shaft II gear III
1
10
GB/T893.1-1986
挡圈
Sprag
150
2
11
离合器活塞压板
Clutch piston press plate
2
12
ZL10.5.1-6-13
离合器被动片
Clutch driven sheet
12
13
离合器主动片
Clutch driving plate
12
14
GB/T894.1-1986
挡圈
Sprag
52
2
15
压板
Press plate
2
16
回位弹簧
Return spring
2
17
内油封
Inner oil sealing
2
18
活塞
Piston
2
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 38
Figure 11
22
21
23
20
19
27
26
19
25
20
24
21
GEAR I, III CLUTCH ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 39
Figure 12
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
GB/T308-89
钢球
Steel ball
Φ 5
4
20
油道隔环
Oil duct spacer ring
4
21
外密封圈
Outer sealing
2
22
二轴离合器毂体
Shaft II clutch hob
1
23
二轴一档齿轮
Shaft II gear I
1
24
轴套
Bush
1
25
二轴倒档齿轮
Shaft II reverse gear
1
26
密封环
Seal ring
3
27
丝堵
Plug
Z1/8
2
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 40
Figure 12
10
9
5
6
8
7
19
6
18
5
21
4
3
20
2
1
17
16
15
11
14
26
13
25
25
24
23
12
22
GEAR II CLUTCH ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 41
Figure
12
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
GB/T283-94
轴承
Bearing
NF308
1
2
轴套
Bush
1
3
三轴三档齿轮
Shaft III gear III
1
4
轴套
Bush
1
5
GB/T276-94
轴承
Bearing
6209
2
6
GB/T893.1
挡圈
Sprag
85
2
7
轴套
Bush
1
8
三轴二档齿轮
Shaft III gear II
1
9
GB/T893.1
挡圈
Sprag
150
1
10
离合器活塞压板
Clutch piston press plate
1
11
离合器被动片
Clutch driven sheet
6
12
ZL10.5.1.-12
离合器主动片
Clutch driving plate
6
13
GB/T894.1
挡圈
Sprag
52
1
14
压板
Press plate
1
15
回位弹簧
Return spring
1
16
内密封圈
Inner seal ring
1
17
活塞
Piston
1
18
油道隔环
Oil duct spacer ring
2
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 42
Figure 12
19
21
20
26
25
25
24
23
22
GEAR II CLUTCH ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 43
Figure 12
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
GB/T308-89
钢球
Steel ball
S5
2
20
外密封圈
Outer sealing
1
21
三轴离合器毂体
Shaft I clutch hob
1
22
三轴输出齿轮
Shaft III output gear
1
23
轴套
Bush
1
24
GB/T283-94
轴承
Bearing
Nf309
1
25
密封环
Seal ring
2
26
丝堵
Plug
Z1/8
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 44
Figure 13
驱动桥系统 Axle System
1
13
6
8
7
5
2
3
4
9
Transmission
14
9
12
11
15
10
14
AXLE SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 45
Figure 13
驱动桥系统 Axle System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG30F.04 I .01
前驱动桥总成
Front axle assembly
1
LG30F.4000A
2
GB/T5786-2000
螺栓
Bolt
M14 × 1.5 ×
42
24
10.9 级
3
GB/T889.2-2000
螺母
Nut
M14 × 1.5
24
10 级
4
LG30F.04 I .02
前传动轴总成
Front drive shaft assembly
1
5
LG30F.04 I .03
中间支承总成
Intermediate support
1
6
GB/T5783-2000
螺栓
Bolt
M16 × 50
4
8.8
7
GB/T97.1-2002
垫圈
Washer
16
4
8
GB/T93-1987
垫圈
Washer
16
4
9
LG30F.04 I .04
中间传动轴总成
Intermediate / rear drive shaft
2
assembly
10
LG30F.04 I .06
后驱动桥总成
Rear axle assembly
1
11
LG30F.04 II .07
轮辋总成
Wheel felloe assembly
4
304600D- I 带气门防护板
12
GB/T2980-2001
Tyre
E-3/L-3
4
13
GB/T5784-1986
螺栓
Bolt
M24 × 280
8
前桥螺栓 10.9 级
14
GB/T889.1-2000
螺母
Nut
M24
16
10 级
15
GB/T5784-1986
螺栓
Bolt
M24 × 240
8
后桥螺栓 10.9 级
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 46
Figure 14
前后驱动桥总成
28
26
25
2224
27
19
17
40
42
15
23
20
11
12
21
18
37
41
5
7
35
32
16
39
43
4
47
2
38
10
14
52
6
13
8
9
53
36
48
30
3
44
1
34
33
4546
54
31
55
51
29
50
57
54
56
58
49
SPINDLE SPEED REDUCER ASSEMBLY
59
60
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 47
Figure
14
前后驱动桥总成
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
GB/ T5786-2000
螺栓
Bolt
M10 ×
1.25 ×
25
1
8.8
2
GB/T5186-1986
螺栓
Bolt
M12 ×
1.25 ×
25
5
8.8
3
GB/T93-1987
垫圈
Washer
10
1
4
GB/T93-1987
垫圈
Washer
12
5
5
LG30F.04404A
盖
Cover
1
6
LG50F.04413A
档块
Block
1
借用
7
LG30F.04403A
调整支柱
Adjusting support
1
8
密封纸垫
Seal paper gasket
1
9
LG50F.04416A
螺塞
Plug screw
1
借用
10
JB1002-77
垫圈
Washer
12
1
12 × 18 ×
1.5
11
LG50F.04418A
油塞
Oil plug
1
借用
12
LG50F.04417A
垫圈
Washer
1
借用
13
LG50F.04003A
轮辋螺母
Rim nut
12
14
轮辋螺栓
Rim bolt
12
借用
15
LG30F.04409A
行星轮架
Planet gear carrier
1
16
LG30F.04413A
O 形密封圈
O-ring
1
17
LG30F.04410A
齿圈
Ring gear
1
18
LG30F.04406A
行星轮轴
Planet gear shaft
3
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 48
Figure 14
前后驱动桥总成
28
26
25
2224
19
27
23
20
21
35
32
36
30
3334
31
29
SPINDLE SPEED REDUCER ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 49
Figure
14
前后驱动桥总成
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
GB/T894.1-1986
挡圈
Baffle
50
1
20
太阳轮
Sun gear
1
21
行星轮
Planet gear
3
22
LG30F.04407A
挡板
Baffle
6
23
LG50F.04406A
滚针
Needle
126
借用
24
LG30F.04408A
隔套
Separating sleeve
3
25
LG50F.04419A
隔套
Separating sleeve
1
借用
26
GB/T858-1988
垫圈
Washer
85
1
27
圆螺母
Round nut
2
借用
28
LG50F.04421A
锥套
Taper sleeve
1
借用
29
LG30F.04411A
卡环
Snap ring
1
30
LG30F.04412A
齿圈支承
Ring gear support
1
31
GB/T297-94
轴承
Bearing
32026
1
130 ×
200 ×
45
32
LG30F.04414A
轮毂
Wheel hub
1
33
GB/T93-1987
垫圈
Washer
20
12
34
GB/T6171-1986
螺母
Nut
M20 ×
1.5-10
12
35
GB/T297-94
轴承
Bearing
32024
1
120 ×
180 ×
38
36
LG30F.04415A
挡油板
Oil baffle
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 50
Figure 14
前后驱动桥总成
40
42
37
41
39
43
47
38
52
48
44
4546
54
51
49
SPINDLE SPEED REDUCER ASSEMBLY
50
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 51
Figure 14
前后驱动桥总成
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
37
LG30F.04416A
油封座
Oil seal seat
1
38
GB/T9877.1-88
油封
Oil seal
FB150 × 180 ×
15
2
39
LG30F.04417A
防尘板
Dust guard
1
40
制动盘
Disc brake
1
41
LG30F.04002A
螺栓
Bolt
16
42
GB/T93-87
垫圈
Washer
18
16
43
LG30F.04400A
轮边减速器总成
Spindle speed reducer assembly
2
序号1-39组成序号43
44
SOMA
钳盘式制动器
Frame Oil seal
2
45
GB/T5782-86
螺栓
Bolt
M20 × 65-10.9
12
46
GB/T93-87
垫圈
Washer
20
12
47
半轴
Axle shaft
2
48
LG30F.04500A
前后桥壳总成
Axle housing assembly
1
购买该零件时必须注明前桥
使用还是后桥使用
49
主减速器总成
Differential assembly
1
购买该零件时必须注明前桥
使用还是后桥使用
50
LG30F.04004A
密封垫
Seal gaket
1
51
402223
螺塞
Plug screw
ZG3/4"2"
Q235-A
52
404002
透气管
Vent pipe
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 52
Figure 14
前后驱动桥总成
53
55
57
54
56
58
SPINDLE SPEED REDUCER ASSEMBLY
59
60
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 53
Figure 14
前后驱动桥总成
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
53
GB/T6173-86
螺母
Nut
M10 × 1-6
1
54
GB/T93-87
垫圈
Washer
12
11
55
GB/T5783-86
螺栓
Bolt
M12 × 35-10.9
9
56
GB/T5783-86
螺栓
Bolt
M12 × 45-10.9
2
57
LG30F.04005A
固定圆锥套
Fixed cone
3
58
GB/T95-85
垫圈
Washer
12-100HV
3
10
59
GB/T6171-86
螺母
Nut
M12-10
3
60
LG30F.04006A
螺柱
Double-screw bolt
3
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 54
Figure 15
主减速器总成 Main Reducer Assembly (LG30F.04300A)
26
23
21
24
18
25
33
13
14
17
16
34
29
20
22
28
11
9
15
19
10
27
32
6
12
30
31
8
1
7
2
3
5
4
MAIN REDUCER ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 55
Figure
15
主减速器总成 Main Reducer Assembly (LG30F.04300A)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG30F.04301A
锁紧螺母
Lock nut
1
2
LG30F.04302A
垫圈
Washer
1
3
LG30F.04303A-304A
法兰总成
Flange assembly
1
4
GB5785-86
螺栓
Bolt
M14 × 1.5 ×
50-10.9
7
5
GB93-87
垫圈
Washer
14
7
6
LG30F.04305A-305A
盖与油封总成
Cover and oil seal assembly
1
7
LG30F.04306A
密封垫
Seal gasket
1
8
LG30F.04307A
主减速器轴承座
Main reducer bearing seat
1
9
LG30F.04308A
调整垫片
Adjusting gasket
1 组
10
轴承
Bearing
7310E
1
11
LG30F.04309A
轴承隔套
Bearing sleeve
1
12
轴承
Bearing
7311E
1
13
螺旋伞齿轮副（后桥）
Spiral gear paid (rear axle)
1
14
LG30F.04312A-313A
螺旋伞齿轮副（前桥）
Spiral gear paid (front axle)
1
数量含在后桥副内
15
挡圈
Sprag
80
1
16
LG30F.04314A
内圈单档边圆柱滚子轴
Pillar roller bearing
1
承
17
LG30F.04315A
托架
Bracket
1
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COPYRIGHT © 2009
Page 56
Figure 15
主减速器总成 Main Reducer Assembly (LG30F.04300A)
26
23
21
24
18
25
33
34
20
22
29
28
19
27
32
30
31
MAIN REDUCER ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 57
Figure
15
主减速器总成 Main Reducer Assembly (LG30F.04300A)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
18
LG30F.04316A
轴承盖
Bearing cover
2
19
LG30F.04317A
调整螺母
Adjusting nut
2
20
LG30F.04318A-325A
差速器总成
Differential assembly
1
21
LG30F.04326A
大螺旋伞齿轮螺栓
Big spiral gear bolt
12
22
GB6178-86
开槽螺母
Groove nut
M14 ×
1.5-10
12
23
GB32.1-88
螺栓
Bolt
M10 ×
1 × 20-8.8
2
24
GB93-87
垫圈
Washer
10
2
无图
25
LG50F.04327A
锁紧片
Lock plate
2
借用
26
GB/T297-94
轴承
Bearing
30215
2
27
LG50F.04328A
止动垫圈
Stop washer
1
借用
28
GB6173-86
螺母
Nut
M27 ×
2-8
1
29
LG50F.04329A-330A
止推螺栓
Thrust bolt
1
借用
30
垫片
Gasket
1 组
借用
31
GB5785-86
螺栓
Bolt
M12 ×
1.5 × 45-10.9
1
32
GB93-87
垫圈
Washer
12
1
33
LG50F.04325A
螺栓
Bolt
4
借用
34
GB/791
开口销
Cotter pin
Ф3.2 × 26
12
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 58
Figure 16
30F 差速器总成 Differential Assembly For Standard 30F Axle
9
5
7
4
6
10
2
3
8
1
DIFFERENTIAL ASSEMBLY FOR STANDARD 30F AXLE
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COPYRIGHT © 2009
Page 59
Figure 16
30F 差速器总成 Differential Assembly For Standard 30F Axle
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG30F.04318A-319A
差速器左壳
Differential left case
1
2
LG30F.04325A
半轴齿轮
Axle shaft gear
2
3
LG30F.04324A
半轴齿轮垫片
Axle shaft gear gasket
2
4
LG30F.04320A
锥齿轮
Bevel gear
4
5
LG30F.04322A
锥齿轮垫圈
Bevel gear washer
4
6
LG30F.04323A
十字轴
Spider
1
7
LG30F.04321A
凸缘螺栓
Differential bolt
8
8
GB/T6178-86
开槽螺母
Groove nut
8
9
GB/T91
开口销
Cotter pin
8
10
LG30F.04318A
差速器右壳
Differential right case
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 60
Figure 17
前传动轴 Front Drive Shaft (LG30F.04 I .02)
2
3
1
5
6
4
7
8
FRONT DRIVE SHAFT
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 61
Figure 17
前传动轴 Front Drive Shaft (LG30F.04 I .02)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
2201G1-023B
凸缘叉
Flange yoke
2
2
2201G1-026A
弹性卡圈
Snap ring
8
3
EQ140-II
十字轴总成
Spider assembly
2
4
花键轴叉总成
Spline shaft fork assembly
1
5
JB/T7940.1
油嘴
Oil nozzle
M8 × 1
1
6
LGC833Q-019
轴管
Shaft pipe
φ 89 × 4 × 178
1
7
ZL50-070
平衡片
Balance piece
按需
8
2201G1-018B
万向节叉
Universal joint fork
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 62
Figure 18
中间支承 Intermediate Support (LG30F.04 I .03)
3
10
7
11
1
12
4
6
2
9
5
8
INTERMEDIATE SUPPORT
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COPYRIGHT © 2009
Page 63
Figure 18
中间支承 Intermediate Support (LG30F.04 I .03)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
2202G1-042
垫圈
Washer
2
2
LGZL50-111A
凸缘
Flange
2
3
GB/T5782-2000
螺钉
Screw
M10 × 25
12
GB5-76
4
HWC611.2.1
油封总成
Oil seal assembly
2
5
GB/T276
轴承
Bearing
6210
2
GB/T276-1994
6
JB/T7940.1
油嘴
Oil nozzle
M10 × 1
1
7
LGZL50-090-2
前后盖
Front/rear cover
2
8
花键轴
Spline shaft
1
9
LGZL50-090-1
支架本体
Bracket body
1
10
GB/T93-1987
弹性垫圈
Spring washer
10
12
11
2202G1-041
槽型螺母
Castle nut
2
12
GB/T91
开口销
Cotter pin
5 × 40
2
Q5005045
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 64
Figure 19
中后传动轴总成 Intermediate / Rear Drive Shaft Assembly (LG30F.04 I .04)
2
3
1
6
7
4
5
INTERMEDIATE / REAR DRIVE SHAFT ASSEMBLY
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COPYRIGHT © 2009
Page 65
Figure 19
中后传动轴总成 Intermediate / Rear Drive Shaft Assembly (LG30F.04 I .04)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
2201G1-023B
凸缘叉
Flange yoke
2
2
2201G1-026A
弹性挡圈
Snap ring
8
3
EQ140-II
十字轴总成
Spider assembly
2
4
2201KA160-056
花键轴叉
Spline shaft fork assembly
1
5
220G1-070
平衡片
Balance piece
按需
6
JB/T7940.1
油嘴
Oil nozzle
M8 × 1
1
7
ZL50-012C
套管叉
Socket pipe fork
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
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Page 66
Figure 20
电液变速操纵系统
7
5
2
4
3
1
2
3
1
4
7
1
8
2
5
9
3
6
6
CONTROL SYSTEM
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COPYRIGHT © 2009
Page 67
Figure 20
电液变速操纵系统
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG835.05.01
操纵手柄
Control handle
1
DW-3
2
LG835.05.04
控制器
Controller
1
OC833B
3
GB/T70.1-1985
内六角圆柱螺钉
Hexagon socket flat end set screw
8.8
4
4
GB/T93-1987
垫圈
Washer
8
4
5
GB/T97.1-2002
垫圈
Washer
8
4
6
CDM835E.05 Ι.01
操纵线束
Control harness
1
7
LG856.05-001
手柄衬套
Handle bush
2
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Page 68
Figure 21
转向液压系统 Steering Hydraulic System
1110
6
13
2
5
17
3
3331
4
7
20
18
14
15
12
1
9
22
16
4
32
8
25
19
21
3
29
30
23
27
24
26
28
STEERING HYDRAULIC SYSTEM
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COPYRIGHT © 2009
Page 69
Figure
21
转向液压系统 Steering Hydraulic System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
CDM835E.06 I .01
全液压转向机
Hydraulic steering gear
1
2
GB/T5783-2000
螺栓
Bolt
M10 × 30
8
8.8
3
GB/T93-1987
垫圈
Washer
10
12
4
GB/T97.1-2002
垫圈
Washer
10
9
5
L1CH-22-20GB
接头体
Adapter
4
外购
6
20431-22GB/20491-
单稳阀至转向器胶管
Hose from single flow stabilizer
1
外购
22GB*2W10*690/180°
7
L1CH-22-24GB
单稳阀出油接头体
Single flow stabilizer valve oil outlet
2
外购
adapter
8
单稳阀
Single flow stabilizer valve
1
镇江 / 外购
9
20411-27T*2W12*380
转向泵出油胶管
Steering pump oil outlet hose
1
外购
10
GB/T93-1987
垫圈
Washer
8
8
11
GB/T5783-2000
螺栓
Bolt
M8 × 30
8
8.8
12
GB/T3452.1
O 形圈
O-ring
25 × 3.55
2
13
FL-12
法兰夹
Flange nip
2
借用
14
CDM835.06.04
转向泵出油接头
Steering pump oil outlet adapter
1
外购
15
LG30F.06 Ι-004
单稳阀支座
Single flow stabilizer valve bracket
1
借用
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COPYRIGHT © 2009
Page 70
Figure 21
转向液压系统 Steering Hydraulic System
17
20
18
22
16
25
19
21
23
27
24
26
28
STEERING HYDRAULIC SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 71
Figure 21
转向液压系统 Steering Hydraulic System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
16
L1CH-27D
单稳阀进油接头体
Single flow stabilizer valve oil inlet
1
外购
adapter
17
20411-22GB/20491-
单稳阀出油胶管
Single flow stabilizer valve oil outlet
1
外购
22GB*2W10*650
hose
18
20411-22GB/20431-
转向器 A,B 口出油胶管
Steering gear oil outlet hose for A,B
2
外购
22GB*2W10*840
19
LG30F.06 Ι .07
后车架转向过渡钢管
Rear frame turning transition pipe
2
借用
20
GB/T5782-2000
螺栓
Bolt
M10 × 70
3
8.8
21
GB/T6170-2000
螺母
Nut
M10
3
8
22
LG30F.06 Ι -006
管夹
Pipe clamp
1
借用
23
GB/T5782-2000
螺栓
Bolt
M10 × 42
1
8.8
24
20411-22GB*2W10*880
转向铰接胶管
2
外购
25
CDM833.06.02
右转向油缸
Right steering cylinder
1
外购 / HSK80 / 45 × 315
26
LG30F.06 Ι .08
前车架转向过渡接头
Front frame turning transition
1
借用
connector
27
20411-22GB*2W10*750
转向油缸间胶管
2
外购
28
CDM833.06.03
左转向油缸
Left steering cylinder
1
外购 / HSK80 / 45 × 315
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COPYRIGHT © 2009
Page 72
Figure 21
转向液压系统 Steering Hydraulic System
3331
32
29
30
STEERING HYDRAULIC SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 73
Figure 21
转向液压系统 Steering Hydraulic System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
29
20411-22GB/20491-
转向油缸进油胶管
Steering cylinder oil inlet hose
2
外购
22GB*2W10*550
30
20491-22GB/20431-
转向器至液压冷却器胶
Hose from redirector to hydraulic
1
外购
2GB*2W10*1100/90°
管
system radiator
31
25 × 4-170
胶管
Hose
1
外购
32
JB/T8870
喉箍
Hoop
(Ф32-38)
2
33
LG30F.06 Ι-007
转向泵进油管
Steering pump oil inlet pipe
1
借用
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COPYRIGHT © 2009
Page 74
Figure 22
全液压转向机 Hydraulic Steering Gear (CDM835E.06 I .01)
9
10
7
4
11
5
18
8
7
19
6
12
2
15
3
17
1
16
14
13
HYDRAULIC STEERING GEAR
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 75
Figure
22
全液压转向机 Hydraulic Steering Gear (CDM835E.06 I .01)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
GB/T6170
螺母
Nut
M10
1
8
2
GB/T93
垫圈
Washer
10
5
3
GB/T97.1
垫圈
Washer
10
1
4
LG853.06.02.01
方向盘总成
Steering wheel assembly
1
5
LG853.06.02.02
导电套
Conducting sleeve
1
借用
6
GB/T5783
螺栓
Bolt
M6 × 12
4
8.8
7
GB/T93
垫圈
Washer
6
5
8
LG853.06.02.03
组合开关固定板
Combined switch securing board
1
借用
9
GB/T5783
螺栓
Bolt
M6 × 20
1
8.8
10
GB/T6170
螺母
Nut
M6
1
8
11
单列向心球轴承
Single row radial ball bearing
104
1
12
CDM835E.06 I .01-001
电锁固定板
Electronic lock securing board
1
借用
13
LG853.06.02.04
转向轴
Steering shaft
1
借用
14
LG853.06.02.05
总外套管
Outer shealth
1
借用
15
GB/T5782
螺栓
Bolt
M10 × 85
4
8.8
16
LG853.06.02.08
固定座
Fixed Seat
1
借用
17
GB/T301-1995
滚动轴承
Roller bearing
51106
1
18
LG853.06.02-003
调整垫
Adjusting gasket
1
借用
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COPYRIGHT © 2009
Page 76
Figure 22
全液压转向机 Hydraulic Steering Gear (CDM835E.06 I .01)
19
HYDRAULIC STEERING GEAR
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COPYRIGHT © 2009
Page 77
Figure 22
全液压转向机 Hydraulic Steering Gear (CDM835E.06 I .01)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
全液压转向机 ( 带阀块 )
Hydraulic steering gear with valve
1
BZZ1-E400C(FK143020)
block (select implement)
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COPYRIGHT © 2009
Page 78
Figure 23
转向油缸 Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02)
18
19
18
17
7
14
10
15
13
11
10
11
9
2
16
12
4
21
8
6
1
5
3
20
STEERING CYLINDER
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COPYRIGHT © 2009
Page 79
Figure
23
转向油缸 Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
CDM30-630001
活塞杆
Piston rod
1
2
AF 4560 Z5071
防尘圈
Dust ring
45 × 60 × 7.5
1
派克
3
GB894
轴用弹性挡圈
External circlip
70
1
4
ZL30-630002B
环
Ring
1
借用
5
ZL30-630003
弹簧挡圈
Spring sprag
1
借用
6
BS 4561 P5008
轴用密封圈
External spring washer
45 × 60 × 11.4
1
派克
7
2-335
O 形圈
O-ring
69.22 × 5.33
1
8
挡圈
External stage ring
80 × 71 × 1.52
1
9
CDM30-630004
导向套
Guide sleeve
1
10
FR 4505 Q5029
支承环
Support ring
45 × 50 × 9.7
2
派克
11
FR 7506 Q5029
支承环
Support ring
75 × 80 × 9.7
2
派克
12
2-224
O 形圈
O-ring
44.04 × 3.53
1
13
KR 008000701
活塞密封圈
Piston seal ring
80 × 64.5 × 6.3
1
派克
14
GB/T 77-2000
内六角平端紧定螺钉
Hexagon socket flat end set
M8 × 16
1
screw
15
GB/T 308-1989
钢球
Steel ball
φ 5.5
1
16
ZL30-630005B
活塞
Piston
1
借用
17
ZL30-631000B R(L)
右 ( 左 ) 缸缸体
Right (left) cylinder body
1
借用
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COPYRIGHT © 2009
Page 80
Figure 23
转向油缸 Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02)
18
19
18
21
20
STEERING CYLINDER
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COPYRIGHT © 2009
Page 81
Figure 23
转向油缸 Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
18
GB893
孔用弹性挡圈
Internal circlip
62
2
19
JB/T8879-2001
关节轴承
Joint bearing
GE40ES-C3
1
20
轴套
Bush
1
派克
21
BR 045A 00601
缓冲圈
Damping
45 × 60.5 × 6
1
借用
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COPYRIGHT © 2009
Page 82
Figure 24
工作液压系统 Implement Hydraulic System
10
5
Note: Serial number 68 installed in the arm
22
21
19
69
during normal working !
20
8
9
18
16
27
26
17
15
58
14
42
10
66
4
2425
5
48
5
70
4
43
50
5
39
28
22
5
57
49
63
44
55
68
51
50
56
43
6
3
23
49
2
52
2259
30
13
37
1
40
47
29
35
43
53
64
54
65
7
67
11
32
34
62
33
42
9
8
61
60
5
10
A
41
12
36
38
31
46
IMPLEMENT HYDRAULIC SYSTEM
A
45
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Page 83
Figure
24
工作液压系统 Implement Hydraulic System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
CDM835E.07 I .07
转斗油缸
Tilt cylinder
1
外购
2
LG30F.07 Ι .03
转斗缸后腔钢管
Tilt cylinder rear chamber pipe
1
借用
3
GB/T3452.1
O 形圈
O-ring
30 × 3.55
2
4
GB/T5783-2000
螺栓
Bolt
M10 ×
30
25
8.8
5
GB/T93-1987
垫圈
Washer
10
58
6
20411-36T*2W16*950
转斗油缸胶管
Tilt cylinder hose
2
外购
7
CDM835.07.03
分配阀至转斗缸后腔钢
Pipe from multiple valve to tilt
1
管
cylinder rear chamber
外购
8
FL-20
法兰夹
Flange nip
37.5 ×
3.55
5
外购
9
GB/T3452.1
O 形圈
O-ring
M10 ×
35
5
10
GB/T5782-2000
螺栓
Bolt
24
8.8
11
CDM835.07.04
转斗油缸前腔钢管
Tilt cylinder front chamber pipe
1
外购
12
CDM835.07.16
动臂缸限位装置
Lift cylinder position limited
1
外购
equipment
13
LG30F.07 Ι .06
前车架回油过渡接头
Front frame oil return transition
1
外购
connector
14
20412-42TGB*2W20*
铰接回油胶管
Articulated oil return hose
1
外购
880
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 84
Figure 24
工作液压系统 Implement Hydraulic System
Note: Serial number 68 installed in the arm
22
21
19
during normal working !
20
16
18
27
26
17
15
2425
28
22
23
22
A
IMPLEMENT HYDRAULIC SYSTEM
A
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 85
Figure
24
工作液压系统 Implement Hydraulic System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
15
CDM835E.07I.01
回油过渡接头
Oil return transition
1
外购
connector
16
20411-36T/87391-20*
工作泵出油胶管
Implement pump outlet hose
2
外购
2N16*800
17
CBG2080/2040-B3BL
双联齿轮泵
Duplex gear pump
1
18
LG853.06-001
密封垫
Seal gasket
1
借用
19
GB/T989
双头螺柱
Stud
AM12 × 45
4
8.8
20
GB/T6170-2000
螺母
Nut
M12
7
8
21
GB/T97.1-2002
垫圈
Washer
12
5
22
GB/T93-1987
垫圈
Washer
12
19
23
20411-52T*2W24*900
双联泵吸油胶管
Duplex pump oil suction hose
1
外购
24
Ф38 × 4-360
后车架回油夹布胶管
Rear frame oil return fabric hose
1
外购
25
JB/T8870
喉箍
Hoop
(Ф38-57)
2
26
CDM835E.07I.05
后车架进油过渡接头
Rear frame oil inlet transition
1
借用
connector
27
LG30F.07 Ι -002
管夹
Pipe clamp
1
借用
28
20411-36T*2N16*880
铰接进油胶管
Articulated oil inlet hose
1
外购
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 86
Figure 24
工作液压系统 Implement Hydraulic System
Note: Serial number 68 installed in the arm
during normal working !
42
43
39
28
43
30
37
40
29
35
43
32
34
33
42
41
A
36
38
31
IMPLEMENT HYDRAULIC SYSTEM
A
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 87
Figure
24
工作液压系统 Implement Hydraulic System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
29
LG30F.07 Ι .09
前车架进油过渡接头体
Front frame oil inlet transition
1
借用
connector
30
20411-36T/87391-24*
分配阀进油胶管
Distribution valve oil inlet hose
1
外购
2N16*900
31
20411-27T*2W12*892
胶管总成
Hose assembly
4
外购
32
CDM835.07.11
先导操纵系统
Pilot control system
1
具体结构见 P97
页
33
D32.2C
液控多路阀
Multiple valve
1
34
GB/T5782
螺栓
Bolt
M12 × 180
3
8.8
35
CDM835.07.14
动臂缸前腔钢管
Lift cylinder front chamber pipe
1
外购
36
CDM835.07.15
动臂缸前腔钢管
Lift cylinder front chamber pipe
1
外购
37
CDM835.07.12
动臂缸后腔钢管
Lift cylinder rear chamber pipe
1
外购
38
CDM835.07.13
动臂缸后腔钢管
Lift cylinder rear chamber pipe
1
外购
39
GB/T3452.1
O 型圈
O-ring
32 × 3.55
4
40
LG30F.07 Ι .12
转斗缸前腔钢管
Tilt cylinder front chamber pipe
1
借用
41
CDM835Ε.07Ι.06
转斗限位装置
Steering cylinder position limited
1
借用
equipment
42
动臂油缸
Lift cylinder
2
外购 /HSGK125/70 ×
775
43
GB/T3452.1
O 型圈
O-ring
43.7 × 3.55
4
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 88
Figure 24
工作液压系统 Implement Hydraulic System
Note: Serial number 68 installed in the arm
during normal working !
58
48
50
57
49
44
55
51
50
56
49
52
47
53
54
A
46
IMPLEMENT HYDRAULIC SYSTEM
A
45
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 89
Figure
24
工作液压系统 Implement Hydraulic System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
44
CDM835.07.06
分配阀回油钢管
Distribution valve oil return pipe
1
外购
45
CDM835.07.07
分配阀至动臂小腔钢管
Pipe from distribution valve to lift
1
外购
cylinder front chamber
46
CDM835.07.08
分配阀至动臂大腔钢管
Pipe from distribution valve to lift
1
外购
cylinder rear chamber
47
LG30F.07 Ι -003
动臂缸进出油管管夹
Lift cylinder oil inlet/outlet pipe clamp
2
借用
48
GB/T5783-2000
螺栓
Bolt
M8
× 30
2
8.8
49
GB/T6170-2000
螺母
Nut
M8
14
8
50
GB/T97.1-2002
垫圈
Washer
8
10
51
GB/T93-1987
垫圈
Washer
8
10
52
20412-42TGB*2W20*
前车架回油胶管
Front frame oil return hose
1
外购
770
53
LG30F.07 Ι -006
管夹
Pipe clamp
2
借用
54
GB/T5782-2000
螺栓
Bolt
M8
× 90
6
8.8
55
CDM835E.07 Ι .04
液压油箱回油钢管
Hydraulic oil tank oil return pipe
1
外购
56
LG30F.07 Ι -004
压板
Press plate
1
借用
57
LG30F.07 Ι .17
双联泵吸油钢管
Duplex oil suction pipe
1
外购
58
LG30F.07 Ι -005
泵吸油管压板
Pump oil suction pipe press plate
1
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 90
Figure 24
工作液压系统 Implement Hydraulic System
Note: Serial number 68 installed in the arm
69
during normal working !
66
70
63
68
59
64
65
67
62
61
60
A
IMPLEMENT HYDRAULIC SYSTEM
A
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 91
Figure
24
工作液压系统 Implement Hydraulic System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
59
GB/T5783-2000
螺栓
Bolt
M12 × 40
4
8.8
60
LG50D.07-001
转斗油缸保护板
Tilt cylinder guard board
1
借用
61
GB/T97.1-2002
垫圈
Washer
10
6
62
GB/T5783-2000
螺栓
Bolt
M10 × 20
6
8.8
63
GB/T5782-2000
螺栓
Bolt
M10 × 55
2
8.8
64
CDM835.07-001
角铁
Angle iron
1
借用
65
CDM835.07-002
锁板
Lock plate
1
借用
66
GB/T5783-2000
螺栓
Bolt
M12 × 35
8
8.8
67
FL-24
压板
Press plate
1
外购
68
CDM835E.07I.03
动臂油缸支撑架
Lift cylinder support
2
借用
69
20411-30/20411-30*
胶管总成
Hose
1
外购
2W14*3300
70
20411-30/20411-30*
胶管总成
Hose
1
外购
2W14*2800
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 92
Figure 25
动臂油缸 Lift Cylinder (CDM833.07.02)
4
3
2
12
11
10
24
19
17
1
9
20
8
19
7
18
6
5
22
16
15
21
14
23
13
LIFT CYLINDER
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 93
Figure
25
动臂油缸 Lift Cylinder (CDM833.07.02)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
ZL30-720001
拉杆头
Pull rod head
1
借用
2
AF 7016 Z5071
防尘圈
Dustproof ring
70 × 84 × 8
1
派克
3
GB894
轴用弹性挡圈
Spring sprag for shaft
105
1
4
2-241
O 形圈
O-ring
98.02 × 3.53
1
5
ZL30-720005B
环
Ring
1
借用
6
2-247
O 形圈
O-ring
117.07 × 3.53
1
7
ZL30-720006
弹簧挡圈
Spring sprag
1
借用
8
BS 7085 P5008
轴用密封圈
Seal ring for shaft
70 × 85 × 11.4
1
派克
9
2-349
O 形圈
O-ring
113.67 × 5.33
1
10
CDM30-720003
导向套
Guide sleeve
1
11
BR 070A 00601
轴用阶梯圈
Ladder ring for shaft
70 × 85.5 × 6.3
1
派克
12
FR 7005 Q5029
支承环
Bearing ring
70 × 75 × 9.7
2
派克
13
2-148
O 形圈
O-ring
69.52 × 2.62
1
14
ZL30-720004B
活塞
Piston
1
借用
15
FR C052 Q5029
支承环
Bearing ring
120 × 125 × 15
2
派克
16
0K 0125 00701
活塞密封圈
Seal ring for piston
125 × 104 × 8
1
派克
17
挡圈
Sprag
125X116X1.52
1
18
ZL30-721000B
缸体
Cylinder body
1
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 94
Figure 25
动臂油缸 Lift Cylinder (CDM833.07.02)
24
19
20
19
22
21
23
LIFT CYLINDER
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 95
Figure 25
动臂油缸 Lift Cylinder (CDM833.07.02)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
GB893
孔用弹性挡圈
Spring ring for hole
75
2
20
JB/T8879-2001
关节轴承
Joint bearing
GE50ES-C3
1
21
GB/T 308-1989
钢球 S
Steel ball S
φ 8
1
22
GB/T 77-2000
内六角平端紧定螺钉
Hollow-head setscrew
M12 × 10
1
23
GB/T 77-2000
内六角平端紧定螺钉
Hollow-head setscrew
M12 × 16
1
24
CDM30-720002
活塞杆
Piston shaft sleeve
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 96
Figure 26
转斗油缸 Tilt Cylinder (CDM835E.07 I .07)
14
15
13
16
12
11
10
17
1
23
22
18
21
2
20
3
7
19
18
8
6
9
4
5
TILT CYLINDER
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 97
Figure
26
转斗油缸 Tilt Cylinder (CDM835E.07
I .07)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
CDM30-712000
活塞杆组件
Piston rod component
1
2
AY 080A P5008
防尘圈
Dust ring
80 × 90 × 7
1
3
T20
轴用密封圈
External seal ring
80 × 95 × 11.4
1
4
GB/T5785
螺栓
Bolt
M20 × 1.5 × 70
6
8.8
级
5
GB/T93
垫圈
Washer
20
8
6
轴用阶梯圈
External strap ring
80 × 95.5 × 6.3
1
7
ZL30-710002
导向套
Guide sleeve
1
8
O 形圈
O-ring
129.54 × 5.33
1
9
支承环
Support ring
80 × 85 × 9.7
2
10
O 形圈
O-ring
78.74 × 5.33
1
11
支承环
Support ring
135 × 140 × 15
2
12
活塞密封圈
Piston seal
140 × 119 × 8
1
13
ZL30-710003B
活塞
Piston
1
14
GB/T 77-2000
内六角平端紧定螺钉
Hexagon socket flat end set screw
M12 × 10
1
15
GB/T 77-2000
内六角平端紧定螺钉
Hexagon socket flat end set screw
M12 × 28
1
16
GB/T 308-1989
钢球 S
Steel ball
Φ 8
1
17
ZL30-711000A
缸体
Cylinder body
1
18
GB/T893
孔用弹性挡圈
Internal spring washer
90
2
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 98
Figure 26
转斗油缸 Tilt Cylinder (CDM835E.07 I .07)
23
22
21
20
19
TILT CYLINDER
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 99
Figure 26
转斗油缸 Tilt Cylinder (CDM835E.07 I .07)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
JB/T8879-2001
关节轴承
Joint bearing
GE60ES-C3
1
20
GB/T5875
螺栓
Bolt
M20 × 1.5 × 80
2
8.8 级
21
轴套
Bush
1
外购
22
GB/T5783-2000
螺栓
Bolt
M8 × 16
2
23
ZL50F-710005
导板
Guide board
1
J 借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 100
Figure 27
液压油箱总成 Hydraulic Tank Assembly (CDM835E.13 I .09)
8
9
14
10
25
16
26
24
7
23
6
7
11
15
17
12
5
4
3
2
1
19
18
13
20
21
22
HYDRAULIC TANK ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 101
Figure
27
液压油箱总成 Hydraulic Tank Assembly (CDM835E.13 I .09)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG853.13.08.05
圆型油标
Round dip stick
2
外购 / 借用
2
GB/T5783
螺栓
Bolt
M12 × 35
4
8.8
3
GB/T93
垫圈
Washer
12
4
4
GB/T97.1
垫圈
Washer
12
4
5
GB/T 6170
螺母
Nut
M12
4
8
6
CDM835E.13 I .09.03
左前扶手焊合
Left-front handrail assembly
1
7
空气滤清器
Air cleaner
1
外购 / 借用
8
GB/T5783
螺栓
Bolt
M8 × 20
4
8.8
9
GB/T93
垫圈
Washer
8
4
10
GB/T97.1
垫圈
Washer
8
4
11
CDM835E.13I.09.01
液压油箱体
Hydraulic oil tank body
1
12
回油滤芯
Oil return filter core
1
外购 / 借用 /YLX-370-H
13
LG853.13.08-002
垫片
Gasket
3
外购 / 借用
14
CDM835E.13I.09.02
回油法兰盖
oil return flange cover
1
借用
15
GB/T5783
螺栓
Bolt
M10 × 30
24
8.8
16
GB/T93
垫圈
Washer
10
24
17
GB/T97.1
垫圈
Washer
10
24
18
LG843.13.09.04
法兰盖焊合
Flange cover weldment
2
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 102
Figure 27
液压油箱总成 Hydraulic Tank Assembly (CDM835E.13 I .09)
2524
26
23
19
20
21
22
HYDRAULIC TANK ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 103
Figure 27
液压油箱总成 Hydraulic Tank Assembly (CDM835E.13 I .09)
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
吸油滤芯
oil suction filter core
1
外购 / 借用 /YLX-371-J
20
LG853.13.08-003
磁铁
Magnet
Ф80 × Ф40 × 12
1
外购 / 借用
21
LG853.13.08.03
放油盖
Oil drain cover
1
借用
22
LG853.13.08-001
堵头
Stopper
1
借用
23
GB/T5783
螺栓
Bolt
M16 × 40
4
8.8
24
GB/T93
垫圈
Washer
16
4
25
GB/T97.1
垫圈
Washer
16
4
26
LG853.13.09-001
垫片
Gasket
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 104
Figure 28
先导操纵总成 Pilot Control System
17
5
4
3
6
9
A
7
10
8
16
13
12
2
A
15
14
11
1
2
PILOT CONTROL SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 105
Figure
28
先导操纵总成 Pilot Control System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
L1DH-16-14
接头体
Adapter
13
2
20411-20GB/20491-
先导阀回油胶管
Pilot valve oil returning hose
1
20GB*1W08*1500
3
单手柄先导阀
Single handle pilot valve
1
4
GB/T97.1
垫圈
Washer
10
8
5
GB/T5783
螺栓
Bolt
M10 × 25
4
8.8
6
GB/T93
垫圈
Washer
10
8
7
20511-16/20591-
先导阀进油胶管
Pilot valve oil inlet hose
1
16*1W05*1152
8
20511-16/20591-
供油阀回油箱胶管
Oil supply valve oil returning hose
1
16*1W05*1400
9
20511-16/20591-
供油阀进油胶管
Oil supply valve oil inlet hose
1
16*1W05*800
10
供油阀
Oil supply valve
1
WYF65
11
L1CH-20-18GB
接头体
Adapter
1
12
GB/T5783
螺栓
Bolt
M8 × 20
5
8.8
13
GB/T93
垫圈
Washer
8
5
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 106
Figure 28
先导操纵总成 Pilot Control System
17
A
16
A
15
14
PILOT CONTROL SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 107
Figure 28
先导操纵总成 Pilot Control System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
14
20511-16/20591-
多路阀小腔胶管
Distribution valve small chamber
2
16*1W05*2450
hose
15
20511-16/20591-
多路阀大腔胶管
Distribution valve big chamber hose
3
16*1W05*2650
16
LG50EX.07.11.03
供油阀安装支架
Oil supply valve fixing bracket
1
17
DXF-01
手柄
Handle
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 108
Figure 29
制动系统 Service Brake System
33
27
32
30
36
31
32
34
35
28
20
29
28
19
37 26
22
38
39
24
25
23
12
18
21
8
13
A
5
A
6
16
11
7
4
14
17
3
15
2
1
10
9
SERVICE BRAKE SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 109
Figure
29
制动系统 Service Brake System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG853.08-004
联接螺栓
Connecting blot
6
借用
2
LG853.08-005
垫圈
Washer
12
借用
3
前加力泵出油管
Front booster pump oil outlet pipe
2
借用
4
LG853.08-012
前桥油路三通接头
Front axle oil channel T-connector
1
借用
5
GB/T5783
螺栓
Bolt
M12 × 25
4
8.8
6
GB/T93
垫圈
Washer
12
12
7
GB/T6170
螺母
Nut
M12
8
8
8
加力泵
Booster pump
2
外购 LYG20
9
LG853.08-013
接头
Connector
1
10
LG853.08-009
垫圈
Washer
4
借用
11
90C-C/8 I -L=2300
制动阀至前加力泵软管
Hose from brake valve to front
1
外购
booster pump
12
LG853.08.12
气压表接管
Air pressure gauge connecting pipe
1
借用
13
CDM835E.08-001
四通接头
X-connector
1
14
GB/T5783
螺栓
Bolt
M8 × 30
4
8.8
15
气制动总阀
Air brake master valve
1
外购
16
LG853.01-002
测压接头
Pressure connector
1
借用
17
LG50EX.08-001
制动四通接头
Brake X-connector
1
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 110
Figure 29
制动系统 Service Brake System
27
30
28
20
29
28
19
26
22
24
25
23
18
21
A
A
SERVICE BRAKE SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 111
Figure
29
制动系统 Service Brake System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
18
90C-90C/8 I -L=
手控制动阀进气胶管
Manual brake valve air inlet hose
1
1400/270°
19
LG50EX.09-001
手控制动阀出气接头
Manual brake valve air outlet
4
借用
connector
20
手控制动阀
Manual brake valve
1
外购
21
90C-C/8 I -L=1400
制动阀至后加力泵软管
Hose from brake valve to rear
2
外购
booster pump
22
90C-90C/8 I -L=3200
胶管总成
Hose assembly
1
外购
23
CDM835E.08.01
梭阀
Shuttle valve
2
外购件 / JN560(LYG)
24
刹车软管
Brake hose
1
外购
25
LG853.08.13
后加力泵出油管
Rear booster pump oil outlet pipe
4
借用
26
C-90C/8 I -L=3200
储气筒至制动总阀胶管
Hose from air tank to brake master
1
外购
valve
27
20711-18-05 × JS8 ×
空压机至干燥器钢丝软
Wired hose from compressor to drier
1
高温管
L1400
管
28
LG853.08-001
接头
Connector
3
借用
29
卸荷阀
Unloader valve
1
外购
30
LG855.08-001
卸荷阀支架
Unloader valve bracket
1
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 112
Figure 29
制动系统 Service Brake System
33
32
36
31
32
34
35
38
37
39
A
A
SERVICE BRAKE SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 113
Figure 29
制动系统 Service Brake System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
31
GB/T5783
螺栓
Bolt
M8 × 25
4
8.8
32
GB/T93
垫圈
Washer
8
8
33
GB/T5783
螺栓
Bolt
M8 × 85
2
8.8
34
GB/T6170
螺母
Nut
M8
2
8
35
LG853.08.02
钢丝软管
Wire hose
1
外购
36
CDM835E.08 I .01
储气筒
Air tank
1
37
LG853.08-014
后桥油路三通接头
Rear axle oil channel T- connector
1
借用
38
JB1002
铜垫
Copper pad
22
4
39
LG853.08-013
制动气管接头
Brake air pipe connector
1
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 114
Figure 30
储气筒总成 Air Tank Assembly
5
4
9
2
8
1
7
6
3
AIR TANK ASSEMBLY
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 115
Figure 29
储气筒总成 Air Tank Assembly
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
CDM835E.08 I .01.01
储气筒
Air tank
1
2
LG853.08.01.04
安全阀
Safety valve
1
外购
3
LG853.08.01.03
放水阀
Water drain valve
1
外购
4
LG853.08.01.02
充气阀
Inflation valve
1
外购
5
LG853.08-001
堵头
Plug
2
借用
6
GB/T5783-2000
螺栓
Bolt
M10 × 35
4
8.8
7
GB/T97.1-2002
垫圈
Washer
10
8
8
GB/T93-1987
垫圈
Washer
10
4
9
GB/T6170-2000
螺母
Nut
M10
2
8
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 112
Figure 31
盘式制动器 Disc Brake
2
1
3
7
8
11
5
10
9
4
18
6
13
17
14
12
15
16
DISC BRAKE
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 117
Figure
31
盘式制动器 Disc Brake
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
夹钳体
Clamp
1
2
JF.A.SM.02
销轴
Pin roll
4
3
防尘套
Dust hood
4
4
矩形密封圈
Rectangle seal ring
4
5
JF.A.SM.05
进油分泵盖
Oil inlet pump Cover
1
6
JF.A.SM.07
孔塞
Spout plug
1
7
活塞
Piston
4
8
GB3452.1-2005
O 型密封圈
O-ring
75 × 3.1
2
9
GB5782-2000
螺栓
Bolt
M10 × 35
8
8.8 级
10
弹簧垫圈
Spring washer
Ф10
8
11
JF.A.SM.09
封油分泵盖
Oil-seal pump cover
1
12
GB5782-2000
螺栓
Bolt
M10 × 30
4
8.8 级
13
GB6170-2000
螺母
Nut
M10
4
6 级
14
GB308-2002
钢球
wheel ball
Ф9
2
15
JF.A.SM.10
放气嘴
Air bleeder
2
16
JF.A.SM.11
放气嘴罩
Deflating valve hood
2
17
JF.A.SM.12
锥销
Taper pin
4
18
摩擦片总成
Friction plate assembly
2
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 118
Figure 32
手制动系统 Parking Brake System
1
2
4
6
7
5
9
10
3
8
PARKING BRAKE SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 119
Figure 32
手制动系统 Parking Brake System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG853.09.03
手刹操纵装置
Parking brake control device
1
外购
2
LG30F.09 III.01
手制动软轴
Parking brake flexible shaft
1
3
LG853.09-001
软轴连接叉
Flexible shaft connecting fork
1
借用
4
LG30F.09 III-001
曲柄
Bend lever
1
原为 309002D
5
GB/T5783
螺栓
Bolt
M8 × 25
2
6
GB/T6170
螺母
Nut
M8
2
7
GB/T93
垫圈
Washer
8
2
8
GB/T882
销轴 B
Pin B
10 × 35
1
9
GB/T91
开口销
Cotter pin
3 × 30
1
10
GB/T97.1
垫圈
Washer
10
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 120
Figure
33
车架系统 Frame System
46
47
44
45
C
38
43
41
4
42
5
4
5
35
12
14
36
5
D
49
D
31
51
6
18
50
7
3332
15
8
10
16
52
34
15
C
30
48
18
40
19
17
5
5
13
A
20
4
9
B
11
A
21
B
14
22
5
24
2
5
41
23
25
41
4
42
26
42
39
37
6
3
28
25
29
7
27
24
16
8
1
5
13
FRAME SYSTEM
4
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 121
Figure
33
车架系统 Frame System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
JB/T7940.1
直通式压注油杯
Straight pressure oil cup
M10 ×
1
13
2
转向销
Steering pin
4
借用
3
LG853.10-014
卡板
Card board
4
借用
4
GB/T5783
螺栓
Bolt
M12 ×
30
14
8.8
5
GB/T93
垫圈
Washer
12
26
6
GB/T5783
螺栓
Bolt
M10 ×
20
8
8.8
7
GB/T97.1
垫圈
Washer
10
8
8
GB/T93
垫圈
Washer
10
8
9
LG30F.10 I .09
盖板总成
Cover board assembly
1
借用
10
CDM835E.10.01
前车架
Front frame
1
借用
11
CDM835E.10 I .02
后车架
Rear frame
1
12
LG30F.10 I.06
上铰接销
Upper articulated pin
1
借用
13
GB/T5783
螺栓
Bolt
M12 ×
100
8
8.8
14
GB/T6170
螺母
Nut
M12
8
8
15
LG30F.10 I -010
调整垫
Adjusting gasket
2 组
借用
16
GB/T297
轴承
Bearing
32212
4
17
LG30F.10 I -011
轴承盖
Bearing cover
2
借用
18
油封
Oil seal
80 × 60 × 12
2
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 122
Figure 33
车架系统 Frame System
C
35
36
D
D
31
3332
34
C
30
19
A
20
A
B
21
B
22
24
23
25
26
28
25
29
27
24
FRAME SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 123
Figure
33
车架系统 Frame System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
GB/T5783
螺栓
Bolt
M12 × 25
4
8.8
20
LG30F.10 I -003
盖
Cover
1
借用
21
LG30F.10 I -007
下铰接销
Lower articulated pin
1
借用
22
LG30F.10 I -004
轴套
Bush
1
借用
23
LG30F.10 I -008
调整垫
Adjusting gasket
1 组
借用
24
LG30F.10 I -005
轴承盖
Bearing cover
2
借用
25
油封
Oil seal
90 × 70 ×
12
2
26
LG30F.10 I -009
轴套
Bush
1
借用
27
GB/T5783
螺栓
Bolt
M20 × 30
1
8.8
28
GB/T93
垫圈
Washer
20
8
29
LG833.10 Ⅴ .05
动臂油缸销轴
Lift cylinder pin
2
借用
30
LG30F.10 I .03
摆动架
Oscillating suspension
1
借用
31
LG30F.10 I .07
注油管
Oil filling pipe
2
借用
32
LG853.10-010
铜垫
Copper pad
2
借用
33
套
Sleeve
2
借用
34
LG853.10.10
副车架销
Oscillating suspension pin
2
借用
35
GB/T96.1
垫圈
Washer
12
4
36
LG30F.10 I .08
油滤清器支架
Oil filter bracket
1
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 124
Figure 33
车架系统 Frame System
44
4746
45
C
38
43
41
42
D
49
D
51
50
52
C
48
40
A
A
B
B
41
41
42
42
39
37
FRAME SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 125
Figure
33
车架系统 Frame System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
37
LG833.10 V .04
动臂上销轴
Lift arm upper pin
2
借用
38
LG833.10 V .03
转斗缸后销轴
Tilt cylinder rear pin
1
借用
39
LG30F.10 I -006
端盖
End cover
1
借用
40
LG853.10-021
胶管保护套
Hose guard sheath
2
借用
41
GB/T97.1
垫圈
Washer
20
5
42
GB/T5783
螺栓
Bolt
M20 × 35
7
8.8
43
CDM858A.10 I -001
后车架橡胶护套
Rear frame rubber sheath
4
借用
44
CDM855E.10 II -001
蜂鸣器固定板
Buzzle stents
1
借用
45
GB/T5783
螺栓
Bolt
M8 × 20
2
8.8
46
GB/T97.1
垫圈
Washer
8
2
47
GB/T93
垫圈
Washer
8
2
48
CDM835E.10.10
油箱下固定座
Oil tank under stents
1
借用
49
LG855.10.08
油箱固定座
Oil tank stents
1
借用
50
GB/T5783
螺栓
Bolt
M16 × 50
4
8.8
51
GB/T93
垫圈
Washer
16
4
52
LG30F.10 I -012
变速箱防护板
Transimission guard board
1
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 126
Figure 34
工作装置系统 Implement Assembly System
4
14
15
23
6
13
20
2
22
21
12
18
1
7
25
5
9
24
16
3
11
17
25
19
9
8
10
IMPLEMENT ASSEMBLY SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 127
Figure
34
工作装置系统 Implement Assembly System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
CDM835E.11 I.01
铲斗
Bucket
1
2
拉杆
Poll rod
1
借用
3
CDM835E.11 I.03
动臂
Lift arm
1
4
LG833.11.04
摇臂
Tilt arm
1
借用
5
动臂下轴套
Lift arm lower shaft sleeve
4
借用
6
CDM835.11.01-001
主刀板
Main cutting edge
1
借用
7
动臂油缸上销轴焊合
Lift cylinder upper pin weldment
2
借用
8
GB/T5783
螺栓
Bolt
M20 ×
40
5
8.8
9
GB/93
垫圈
Washer
20
8
10
JB/T7940.1
油杯
Oil cup
M10 ×
1
8
11
摇臂支承轴焊合
Lift arm support shaft weldment
1
借用
12
拉杆轴套
Pull rod bush
2
借用
13
摇臂支承轴套
Tilt arm support bush
2
借用
14
摇臂端销轴焊合
Tilt arm support shaft weldment
2
借用
15
摇臂隔离套
Tilt arm sleeve
1
借用
16
铲斗上销轴焊合
Bucket upper pin weldment
1
借用
17
套
Sleeve
2
借用
18
铲斗下销轴焊合
Bucket lower pin weldment
2
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 128
Figure 34
工作装置系统 Implement Assembly System
23
20
22
21
25
24
25
19
IMPLEMENT ASSEMBLY SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 129
Figure 34
工作装置系统 Implement Assembly System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
动臂下轴套
Lift arm lower shaft sleeve
4
借用
20
CDM853.11.01-002
齿座
Thoothholder
6
借用
21
LG855.11 III .01-024
销
Pin
6
借用
22
LG855.11 III .01-025
挡圈
Sprag
6
借用
23
LG855.11 III .01-026
齿套
Tooth
6
借用
24
GB/T5783
螺栓
Bolt
M20 ×30
3
8.8
25
GB/T97.1
垫圈
Washer
20
8
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 130
Figure 35
驾驶室系统 Cab System
60
8
13
A
21
1
22
53
A
23
19
15
46
54
17
16
2
55
51
10
49
45
18
44
34
50
24
11
9
20
52
47
12
56
48
41
57
18
16
35
43
36
40
343
42
17
28
58
37
7
59
63
14
27
25
26
65
32
6
39
61
3
31
67
62
38
29
64
5
66
4
30
CAB SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 131
Figure
35
驾驶室系统 Cab System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
CDM835E.12.01
驾驶室
Cab
1
2
倒车镜
Rearview mirror
2
借用 / 外购
3
CDM835E.12-001
前玻璃
Front windscreen
1
4
CDM835E.12-002
左前侧玻璃
Left side window glass
1
5
CDM835E.12.03
左门
Left door assembly
1
6
CDM853.12.10
航空座椅
Seat
1
借用 / 外购
7
LG853.12.11
门框胶条
Frame rubber strip
2
借用 / 外购
8
CDM835E.12.04
右门
Right door assembly
1
9
CDM835E.12.05
先导操纵箱
Pilot control box
1
10
GB/T5783
螺栓
Bolt
M16 × 60
12
8.8
11
GB/T93
垫圈
Washer
16
18
12
GB/T97.1
垫圈
Washer
16
18
13
CDM835E.12-003
右后侧玻璃
Right-rear glass
1
14
CDM835E.12-004
左后侧玻璃
Left-rear glass
1
15
CDM835E.12-025
减震器安装板
Absorber
2
借用
16
GB/T5783
螺栓
Bolt
M8 × 20
8
8.8
17
GB/T93
垫圈
Washer
8
10
18
GB/T97.1
垫圈
Washer
8
10
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 132
Figure 35
驾驶室系统 Cab System
A
21
22
A
23
19
34
24
20
35
36
33
28
37
27
25 26
32
31
29
30
CAB SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 133
Figure
35
驾驶室系统 Cab System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
LG856.12.04
减震垫
Shock pad
2
借用
20
GB/T6170
螺母
Nut
M8
2
8
21
CDM835E.12-005
后玻璃
Rear window glass
1
22
CDM858.12.04-021
护线套二
Wire jacket II
1
借用
23
CDM858A.12 I .06
安全锤
Hammer
1
借用 / 外购
24
CDM835E.12-006
右前侧玻璃
Right-front glass
1
25
CDM835E.12-007
密封垫
Seal gasket
1
26
CDM835E.12.02
底座
Pedestal
1
27
橡胶垫
Rubber pad
4
借用
28
GB/T31.3
螺栓
Bolt
M24 ×
2×
140
4
8.8
29
GB/T9457
螺母
Nut
M24 ×
2
4
8
30
GB/T91
开口销
Cotter pin
4 × 45
4
31
GB/T96.1
垫圈
Washer
24
4
32
CDM835E.12-027
垫板
Tie plate
4
33
CDM835E.12-008
左门框下装饰板
Left doorframe decoration board
1
34
CDM835E.12-009
右门框下装饰板
Right doorframe decoration board
1
35
LG856.12-012
方向杆包壳一
Steering staff hood I
1
借用
36
LG856.12-013
方向杆包壳二
Steering staff hood II
1
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 134
Figure 35
驾驶室系统 Cab System
A
53
A
46
51
49
45
44
50
47
52
48
41
43
40
42
37
39
38
CAB SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 135
Figure
35
驾驶室系统 Cab System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
37
LG853.12.06
方向机固定架总成
Steering gear holder assembly
1
借用
38
GB/T5783
螺栓
Bolt
M16 × 45
8
8.8
39
CDM835E.12-010
前吸音材料
Front sound absorption material
4
40
CDM835E.12.06
仪表台下架
Meter platform lower frame
1
41
GB/T845
自攻螺钉
Taper screw
ST4.8 ×
19
20
42
CDM835E.12.07
仪表台架
Meter platform frame
1
43
CDM835E.12-011
左前立柱装饰板
Left-front support decoration board
1
44
CDM835E.12-012
右前立柱装饰板
Right-front support decoration board
1
45
CDM835E.12.08
顶装饰板
Ceiling decoration board
1
46
CDM835E.12-013
顶棚吸音材料
Ceiling sound absorption material
7
47
LG856.12-026
塑料铆钉
Plastic rivet
45
借用
48
CDM835E.12-014
左中立柱装饰板
Left-middle support decoration board
1
49
CDM835E.12-015
右中立柱装饰板
Right-middle support decoration
1
board
50
LG856.12-019
衣帽勾
Hat-and-coat hook
1
借用 / 外购
51
CDM835E.12-016
左后立柱装饰板
Left-rear support decoration board
1
52
CDM835E.12-017.
右后立柱装饰板
Right-rear support decoration board
1
53
LG30F.12-017
线束护线套
Wiring harness jacket
5
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 136
Figure 35
驾驶室系统 Cab System
60
A
A
54
55
56
57
58
59
63
65
61
67
62
64
66
CAB SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 137
Figure
35
驾驶室系统 Cab System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
54
CDM835E.12-018
后装饰板
Rear decoration board
1
55
CDM835E.12-019
后吸音材料
Rear sound absorption material
1
56
CDM835E.12-020
左后装饰板
Left-rear decoration board
1
57
CDM835E.12-021
右后装饰板
Right-rear decoration board
1
58
CDM835E.12-022
左后侧吸音材料
Left-rear sound absorption material
1
59
CDM835E.12-023
右后侧吸音材料
Right-rear sound absorption material
1
60
CDM858A.12 I .05
灭火器
Fire extinguisher
1
借用外购
61
CDM835E.12-024
地垫
Ground pad
1
62
CDM835E.12-026
纸垫
Paper pad
1
63
LG853.12-002
玻璃压板
Glass board
8
64
GB/T818
螺钉
Screw
M5
× 10
16
65
GB/T93
垫圈
Washer
5
16
66
GB/T97.1
垫圈
Washer
5
16
67
LG856.12-028
玻璃固定橡胶垫
8
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 138
Figure 36
覆盖件系统 Out panel system
6
5
8
2
7
4
3
9
10
1
OUT PANEL SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 139
Figure 36
覆盖件系统 Out panel system
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
CDM833.13.01
前左挡泥板总成
Front left mudguard board assembly
1
借用
2
CDM833.13.02
前右挡泥板总成
Front right mudguard board
1
借用
assembly
3
LG853.13.03
组合灯支架
Combined lamp bracket
2
借用
4
CDM835E.13 I .04
左后挡泥板总成
Rear left mudguard board assembly
1
5
CDM835E.13 I .05
右后挡泥板总成
Rear right mudguard board
1
assembly
6
CDM835E.13 I.06
机罩总成
Engine hood support
1
7
CDM835E.13 I.07
平衡重
Counter weight
1
8
CDM835E.13 I.08
燃油箱总成
Fuel tank assembly
1
9
CDM835E.13 I.09
液压油箱总成
Hydraulic oil tank assembly
1
10
CDM853.16.04/05
左 / 右三角铁
Left / Right Iron chock
2
借用
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 140
Figure 37
电器系统 Electrical System
19
28
18
20
52
27
11
26
13
46
10
38
12
53
44
45
29
47
30
49
8
31
35
48
32
14
21
33
15
37
16
54
34
17
6
50
41
22
36
9
23
24
7
3
51
5
25
39
4
4
40
3
42
2
1
43
ELECTRICAL SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 141
Figure
37
电器系统 Electrical System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG853.15.09
电喇叭总成
Electrical horn assembly
DL50D-24V
1
2
GB/T5783-2000
螺栓
Bolt
M8 × 16
2
8.8
3
GB/T93-1987
垫圈
Washer
8
30
4
GB/T97.1-2002
垫圈
Washer
8
34
5
CDM835E.15 I.01
前车架线束
Front frame harness
1
6
CDM858A.15 I .11
前组合灯
Front combined lamp
2
左右各一
7
GB/T5783-2000
螺栓
Bolt
M8 × 25
13
8.8
8
CDM856E.15 I .22
雨刮器总成
Wiper assembly
2D2531P
1
浙江乐清
9
CDM835E.15 I.17
( 液晶 ) 仪表总成
Meter assembly
1
10
CDM835E.15.12
前照灯
Front lamp
WD105 × 105
4
11
CDM835E.15 I.02
驾驶室线束
Cab harness
1
12
LG856.15.25
吸顶灯
Rextangle ceiling lamp
1
13
GB/T845-1985
自攻螺钉
Taper screw
ST4.8 × 19
11
14
组合开关
Combined switch
JK321D I
1
15
GB/T818-2000
十字槽盘头螺钉
Cross head screw
M5 × 20
12
4.8
16
GB/T93-1987
垫圈
Washer
5
10
17
CDM855E II .15.14
起动开关
Firing switch
JK412C
1
18
LG855.15.45
电风扇
Fan
SGF-03A
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 142
Figure 37
电器系统 Electrical System
28
19
20
27
26
29
30
31
35
32
21
33
34
22
36
23
24
25
ELECTRICAL SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 143
Figure
37
电器系统 Electrical System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
19
GB/T6170-2000
螺母
Nut
M5
13
20
CDM858A.15 II .48
警示灯
Warning lamp
SB4000
1
21
LG856.15 I .32
中央电器控制盒
Center electric control box
1
22
CDM835E.15 I .38
空调系统总成
Air-conditioning
GK15-5.0C4(S)/CDM835E
1
23
GB/T5783-2000
螺栓
Bolt
M8 × 30
8
8.8
24
GB/T6170-2000
螺母
Nut
M8
8
8
25
CDM835E.15 I .03
后车架线束
Rear frame harness
1
26
CDM833 I .15.16
发动机水温传感器
Water temperature sensor
½-14NPTF
1
液晶仪表总成带
27
CDM856E.15 I .04
机罩灯线束
Engine hood lamp harness
1
28
LG856.15.21
防眩目大灯
Anti-flaring lamp
Mar-68
2
左右各 1
29
LG50C.15 I .28
三色示宽灯
Tri-color lamp
2
左右各 1
30
GB/T93-1987
垫圈
Washer
4
12
31
GB/T97.1-2002
垫圈
Washer
4
12
32
GB/T67-2000
螺钉
Screw
M4 × 16
12
5.8
33
GB/T6170-2000
螺母
Nut
M4
12
6
34
LG30F.15.26
蓄电池
Battery
105E41R/12V105Ah
2
35
CDM856E.15 I .29
机油压力传感器
Engine oil pressure sensor
1/8-27NPTF
1
液晶仪表总成带
36
LG853.15.27
低压报警开关
Low pressure alarm switch
Sh361
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 144
Figure 37
电器系统 Electrical System
52
46
38
44
45
47
49
48
37
50
41
51
39
40
42
43
ELECTRICAL SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 145
Figure
37
电器系统 Electrical System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
37
CDM835E.15 I .05
电瓶线
Battery wire
1
单位：组
38
CDM858A.15 II .50
电源总开关
Main power switch
1
39
LG853.01-005
线夹
Wire clip
4
40
GB/T5783-2000
螺栓
Bolt
M8X20
9
8.8
41
CDM835E.15 I .07
仪表线束
Instrument panel harness
1
42
制动灯开关
Brake lamp switch
Jn150
1
43
LG856.15.34
集中润滑系统总成
Centralized lubrication system
1
44
CDM855E.15 II .20
倒车蜂鸣器
Back up buzzer
JWL-FM212/24V
1
45
LG853.15-001
尼龙扎带
Nylon strip
ZD250 × 5
40
46
LG835.15 I .46
压缩机支架
Compressor support
1
47
CDM858.15.31
变速油压报警开关
Transmission oil pressure alarm
(M10 × 1)
1
液晶仪表总成带
switch
48
LG856.15.30
变矩器油温传感器
Torque converter oil temperature
(NPT3/8)
1
液晶仪表总成带
sensor
49
CDM835E.15.32
燃油油位传感器
Fuel oil level sensor
1
液晶仪表总成带
50
CDM835E.15 I .34
翘板开关组
Panel switcher group
1
51
LG856.15.18
Mp3 播放机
MP3 player
1
52
GB/T923-88
盖型螺母
Nut
M10
6
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 146
Figure 37
电器系统 Electrical System
53
54
ELECTRICAL SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 147
Figure 37
电器系统 Electrical System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
53
CDM835E.15 I .11
雨刮器总成
Wiper assembly
400 × 500 刮角 95 °
1
浙江乐清
54
CDM835E.15 I .35
继电器
Relay
Jq133
1
贵州遵义
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 148
Figure 38
随机工具 Tool kit
TOOL KIT
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 149
Figure
38
随机工具 Tool kit
Item
Chinese Description
English Description
Specification
Qty
Remarks
1
活动扳手
Shifting spanner
375mm
1
2
活动扳手
Shifting spanner
200mm
1
3
一字螺丝刀
Flat screw driver
250mm
1
4
一字螺丝刀
Flat screw driver
125mm
1
5
十字螺丝刀
Cross screw driver
125mm
1
6
钢丝钳
Pliers
200mm
1
7
短接杆
Short connecting rod
120mm
1
8
棘轮柄
Ratchet handle
250mm
1
9
滑行柄
Sliding handle
250mm
1
10
压力表
Pressure gauge
1
11
压力表接头
Pressure gauge connector
1
12
制动软管
Brake hose
NJ130
1
13
梅花扳手
Offset ring spanner
10-12
1
14
梅花扳手
Offset ring spanner
13-15
1
15
梅花扳手
Offset ring spanner
14-17
1
16
梅花扳手
Offset ring spanner
17-19
1
17
梅花扳手
Offset ring spanner
22-24
1
18
梅花扳手
Offset ring spanner
27-30
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 150
Figure 38
随机即工具 Tool kit
TOOL KIT
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 151
Figure
38
随机工具 Tool kit
Item
Chinese Description
English Description
Specification
Qty
Remarks
19
呆扳手
Non-shifting spanner
10-12
1
20
呆扳手
Non-shifting spanner
13-15
1
21
呆扳手
Non-shifting spanner
14-17
1
22
呆扳手
Non-shifting spanner
16-18
1
23
呆扳手
Non-shifting spanner
22-24
1
24
套筒
Socket
Ф32
1
25
套筒
Socket
Ф27
1
26
套筒
Socket
Ф24
1
27
套筒
Socket
Ф22
1
28
套筒
Socket
Ф19
1
29
套筒
Socket
Ф18
1
30
套筒
Socket
Ф16
1
31
套筒
Socket
Ф14
1
32
套筒
Socket
Ф13
1
33
套筒
Socket
Ф11
1
34
直接头
Straight connector
1
35
测压接头
Pressure connector
1
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 152
Figure 39
警告标识 Warning Mark System
B
7
A
6
13
10
8
4
835E
3
15
27
2
28
19
5
12
17
9
D
C
11
23
18
14
1
22
16
A
B
C
D
26
25
24
20
21
WARNING MARK SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 153
Figure
39
警告标识 Warning Mark System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
1
LG853.14-001
动臂安全标志
Lift arm warning label
2
借用
2
LG855.14 I -002
动臂用"LONKING龙工"
"LONKING龙工" on lift arm
2
借用
3
CDM856E.14-001
禁止踩踏警告标志
Don’t step on it-warning label
2
借用
4
CDM855E.14 I -009
机体焊接警告标志
Machine welding warning label
1
借用
5
LG853.14-014
起动前准备工作
Points to note before starting
1
借用，贴左侧
6
CDM855E.14 I -007
停车警告标志
Safe parking warning label
1
借用
7
LG853.14-022
机器保养及定检要求
Maintenance and regular inspection
1
借用，贴右侧玻璃
requirement
8
LG853.14-015
警告用户
Warning
1
借用，贴左侧
9
LG856.14-005
先导操纵标识
Implement control label
1
借用，贴右侧
10
LG855.14 I -005
机罩用"LONKING龙工"
"LONKING龙工" on engine hood
2
借用
11
LG853.14-006
电瓶接线标志
Battery connecting wire label
2
借用
12
LG853.14-007
风扇警告标志
Fan warning label
2
借用
13
CDM835E.14-002
后罩标志
Rear hood label
2
14
LG853.14-011
起吊标志
Lifting label
4
借用
15
LG856.14-008
洗涤器水壶标识
Flusher container label
1
借用
16
CDM855E.14 I -010
轮边减速警告标志
wheel side reduction warning label
4
借用
17
LG853.14-012
液压油标识
Hydraulic oil label
1
借用
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COPYRIGHT © 2009
Page 154
Figure 39
警告标识 Warning Mark System
B
A
835E
27
28
19
D
C
23
18
22
A
B
C
D
26
25
24
20
21
WARNING MARK SYSTEM
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 155
Figure
39
警告标识 Warning Mark System
Item
Parts number
Chinese Description
English Description
Specification
Qty
Remarks
18
LG853.14-003
铰接安全标志
Articulation safety label
2
借用
19
CDM855E.14 I -008
维修及运输警告标志
Maintain and transportation warning
1
借用
20
CDM855E.14 I -005
倒车警告标志
Back up warning label
1
借用
21
LG855.14 I -019
配重后 "LONKING龙工"
"LONKING龙工" on counterweight
2
借用
22
CDM835E.14-001
黄油嘴分布图
Grease fitting distribution map
1
23
CDM835E.14-003
铭牌
Nameplate
1
24
LG853.14-017
燃油标识
Fuel label
1
借用
25
LG856.14-006
档位标识
Gear label
1
借用
26
CDM835E.14-004
紧急制动操作警告标识
Emergency braking warning label
1
27
GB/T12618
开口型扁圆头抽芯铆钉
Mushroom head break mandrel blind
Ф4 × 13
4
rivets
28
CDM835E.14-005
高温处防止烫伤警告标
Prevent burning warning label
2
识
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
COPYRIGHT © 2009
Page 156
Figure 40
Greasing Points Indication Layout
500h
100h
润滑脂
50h
GREASE
10h
ENGINE
液压油
2
HYDRAULIC OIL
2
2
2
2
2
传动油
TRANSMISSION OIL
ENGINE
发动机按使用说
明书进行保养
THE LUBRICATION AND
MAINTENANCE DIESEL
ENGINE IS ACCORDING
TO THE OPERATION
MANUAL
齿轮油
润滑位置示意图
AXLE
LUBRICATION POINTS INDICATION
DIFFERENTIAL
AND HUBS
GREASING POINTS INDICATION LAYOUT
ALL INFORMATION IN THIS PARTS CATALOG IS CONFIDENTIAL
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Page 157
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