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Preface
Thank you for selecting our products.
The Parts Book is specifically for the CDM856 wheel loader with standard configuration, which provides relevant detailed
information about all systems/assemblies/parts, including Chinese/English description, current specification, used specification
and quantity per unit etc.
Non-standard products configured with other brand diesel engine, transmission, axles and optional parts, and modified
loaders, e.g. high dump loader and quick-disconnect loader etc, can cause some changes in the systems/assemblies/parts, which
are not listed in the Parts Book. Product improvement or supplier alteration might make parts different. If you have any question
about the manual, please contact us or your nearest dealer.
In addition to parts description, specification and quantity, the Serial Number and Manufacture Date of specified machine
should be supplied with spare parts order, so that we can deliver you correct parts in time.
Customers are sincerely requested to give us suggestions with contact information on the back cover.
China Infrastructure Machinery Holdings Limited
July, 2007
1
前 言
真诚感谢用户选购龙工产品！
本《配件图册》以标准出厂配置的 CDM856 轮式装载机为对象，详细列出了各个系统单元、总成及零部件的相关信
息，包括部件名称、当前图号、原有图号和台套用量等。
对于非标准配置产品（如用户特配不同品牌的发动机、变速箱、驱动桥或其他选装件等）以及其他变型产品（如快
换机、高卸王等），《配件图册》中没有列出相关零部件的更改信息。产品设计改进或配套厂家不同有可能引起零部件的
差异，如果用户对《配件图册》存有疑问，请及时与我们或就近的销售代理商取得联系。
敬请用户选购配件时，除按照《配件图册》列出配件的品名、图号和数量外，还须提供设备的生产日期和整机编号，
以免因配件错发而耽误用户使用。
如有疑问，欢迎垂询（联系方式见封底）。
中国龙工控股有限公司
2007 年 7 月
2
CONTENTS
I. Diesel Engine System
5
1.1 Diesel Engine assembly
5
1.2 Diesel Engine assembly (optional)
Ошибка! Закладка не определена.
II. Torque Converter system
8
2.1 Torque Converter System
8
2.2 Torque Converter Assembly
10
2.3 Torque Converter And Transmission Oil Circuit Assembly
12
III. Transmission System
14
3.1 Transmission System
14
3.2 Transmission Assembly Ⅰ
16
3.3 Transmission Assembly Ⅱ
20
3.4 Shaft Ⅰ Assembly
22
3.5 Shaft Ⅱ Assembly
24
3.6 Shaft Ⅲ Assembly
27
3.7 Shaft Ⅳ Assembly
29
IV. Axle System
31
4.1 Axle System
31
4.2 Front Axle Assembly
33
4.3 Rear Axle Assembly
35
V. Transmission Control System
37
5.1 Control System
37
5.2 Speed Control Assembly
39
5.3 Implement Control Assembly
41
5.4 Hydro-electrical Control System
44
VI. Steering Hydraulic System
46
6.1 Steering Hydraulic System
46
3
6.2 Hydraulic Steering Gear
50
6.3 Steering Hydraulic System (optional)
Ошибка! Закладка не определена.
VII. Implement Hydraulic System
52
7.1 Implement Hydraulic System
52
7.2 Implement Hydraulic System (optional)
Ошибка! Закладка не определена.
VIII. Service Brake System
57
IX. Parking Brake System
61
X. Frame System
64
XI. Implement System
68
XII. Cab System
71
XIII. Out Panel System
74
13.2 Fuel Tank Assembly
77
13.2 Oil Tank Assembly
79
XIV. Electrical System
82
14.1 Electrical System
82
14.2 Electrical System (optional)
85
4
I. Diesel Engine System
1.1 Diesel Engine assembly
Figure 01 Diesel engine assembly
5
Fig.01
柴油发动机 Diesel engine assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
GB/T5783
螺栓 M10×20
Bolt M10×20
4
2
GB/T97.1
垫圈 10
Washer 10
4
3
GB/T93
垫圈 10
Washer 10
4
4
LG856.01Ⅰ.01
双变油冷却器
Oil cooler
1
S×48Z-00-00
5
LG856.01Ⅰ-001
水箱出水胶管
Radiator water outlet hose
1
6
JB/T8870-1999
喉箍φ44-64
Hoopφ44-64
2
7
GB/T93
垫圈 12
Washer 12
4
8
GB/T97.1
垫圈 12
Washer 12
4
9
GB/T5783
螺栓 M12×45
Bolt M12×45
4
10
LG856.01Ⅰ.04
水箱总成
Radiator assembly
1
LG856.01Ⅰ.04
11
GB/T5783
螺栓 M12×20
Bolt M12×20
4
12
JB/T8870-1999
喉箍φ44-64
Hoopφ44-64
2
13
发动机至水箱上水管
Upper hose from engine to radiator
1
14
LG853.01.01
暖风机水管接头
Heater water pipe connector
1
15
LG853.01.03
柴油机
Diesel engine
1
WD615G.220
16
LG856.01.05
空气预滤器
Air prefilter
1
KA50
17
LG856.01.05-001
T 型抱箍
T-type hoop
1
18
消声器总成
Muffler assembly
1
19
燃油箱回油管
Fuel tank oil return pipe
1
20
LG853.01.05
熄火操纵总成
Shutoff control assembly
1
21
LG853.01.06
油门操纵总成
Throttle control assembly
1
22
GB/T15329.1-2003
变矩器回油胶管
Torque converter oil return hose
1
23
JB/T8870-1999
喉箍φ32-44
Hoopφ32-44
2
6
Fig.01
柴油发动机 Diesel engine assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
24
LG853.01.02
变矩器回油接头
Torque converter oil return connector
1
25
燃油进油管
Fuel inlet pipe
1
26
LG853.01-002
测压接头
Pressure measuring connector
1
27
GB/T5782
螺栓 M14×65
Bolt M14×65
4
28
GB/T97.1
垫圈 14
Washer 14
4
29
GB/T93
垫圈 14
Washer 14
4
30
GB/T6170
螺母 M14
Nut M14
8
31
GB/T5782
螺栓 M22×55
Bolt M22×55
2
32
GB/T97.1
垫圈 22
Washer 22
2
33
GB/T93
垫圈 22
Washer 22
2
34
LG856.01Ⅰ-002
水箱拉杆
Radiator pull rod
2
35
水泵至冷却器水管
Water pipe from pump to cooler
1
36
JB/T8870-1999
喉箍φ44-64
Hoopφ44-64
2
37
LG853.01-007
水箱胶垫
Radiator rubber pad
4
7
II. Torque Converter system
2.1 Torque Converter System
Figure 03 Torque converter system
8
Fig.03
变矩器系统 Torque converter system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG856.02.01
变矩器总成
Torque converter assembly
1
2
LG853.02-001
双头螺栓
Stud
12
3
GB/T6171
螺母 M10×1
Nut M10×1
12
4
GB/T93
垫圈 10
Washer 10
12
Torque converter and transmission oil
5
LG856.02Ⅰ.02
双变油路总成
1
circuit assembly
6
GB/T93
垫圈 12
Washer 12
12
7
GB/T5782
螺栓 M12×45
Bolt M12×45
12
8
LG50EX.02-001
吸油胶管
Oil suction hose
1
9
2.2 Torque Converter Assembly
10
Figure 04 Torque converter assembly
Fig.04
变矩器总成 Torque converter assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
机芯总成
Core assembly
1
2
LG853.02.01-012
衬垫
Gasket
1
402215
3
LG853.02.01-013
观察盖
Observing cover
1
402214A
4
变矩器壳体
Torque converter body case
1
402216
5
JB/T8547-97
金属密封环 YH×125
Metal seal ring YH×125
1
6
GB/T5782
螺栓 M10×25
Bolt M10×25
9
7
GB/T93
垫圈 10
Washer 10
9
8
导轮座
Guide wheel bracket
1
9
LG853.02.01-004
铜垫圈
Copper washer
2
10
管接头
Pipe connector
2
402111A
11
LG853.02.01-007
弹簧Ⅰ
Spring Ⅰ
1
402229
12
LG853.02.01-008
进口阀芯
Inlet valve core
1
13
LG853.02.01-006
阀盖
Valve cover
1
402228A
14
LG853.02.01-011
螺塞 Z3/4〞
Plug screw Z3/4〞
1
402223
15
GB/T5781
螺栓 M8×20
Bolt M8×20
2
16
GB/T93
垫圈 8
Washer 8
8
17
GB/T5781
螺栓
M8×16
Bolt M8×16
6
18
LG853.02.01-015
出口阀芯
Outlet valve core
1
402234
19
LG853.02.01-010
弹簧Ⅱ
Spring Ⅱ
1
402231A
20
LG853.02.01-009
盖板
Cover board
1
402230A
21
LG853.02.01-014
回油接头
Oil return connector
1
402204
11
2.3 Torque Converter And Transmission Oil Circuit Assembly
12
Figure 05 Torque converter and transmission oil circuit assembly
Fig.05
双变油路总成 Torque converter and transmission oil circuit assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG853.02.02-001
铰接螺栓
Articulating bolt
2
402002A
2
JB1002-77
垫圈 27
Washer 27
5
3
LG853.02.02-002
接头体
Adapter
1
402014B
4
JB1002-77
垫圈 30
Washer 30
1
5
GB/T5783
螺栓 M8×35
Washer M8×35
2
6
GB/T6170
螺母 M8
Nut M8
2
7
GB/T93
垫圈 8
Washer 8
2
8
GB/T97.1
垫圈 8
Washer 8
4
9
双变滤油器
Oil filter
1
YFL-A400X25LS-G
10
LG855.02.02-001
接头体
Adapter
1
306016D
180H-270
°
11
变矩器至滤油器胶管
Hose from torque converter to oil filter
1
-90H-25/28-Ⅰ-L1080
90H-H/25/28-IIBZ-25/
12
滤油器至变矩器胶管
Hose from oil filter to torque converter
1
18BG-L750
90H-45Q/25/28-
Ⅰ
13
冷却器至变矩器胶管
Hose from cooler to torque converter
1
-L2500
90H-330°-90Q/25/28-
14
变矩器至冷却器胶管
Hose from torque converter to cooler
1
Ⅰ-L2300
13
III. Transmission System
3.1 Transmission System
14
Figure 06 Transmission system
Fig.06
变速箱系统 Transmission system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
GB/T93
垫圈 18
Washer 18
4
2
GB/T6170
螺母 AM18
Nut AM18
2
3
LG853.03-001
弧形垫圈
Arc washer
2
4
LG853.03-002
橡胶垫
Rubber pad
2
5
GB/T5782
螺栓 M18×140
Bolt M18×140
2
6
LG856.03.01
变速箱总成
Transmission assembly
1
7
GB5783
螺栓 M10×25
Bolt M10×25
1
8
GB/T97.1
平垫 10
Washer 10
1
9
GB/T93
垫圈 10
Washer 10
1
15
3.2 Transmission Assembly Ⅰ
Figure 07 Transmission assembly Ⅰ
16
Fig.07
变速箱总成（一）Transmission assembly Ⅰ
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
一轴总成
Shaft Ⅰ assembly
1
403100
2
二轴总成
Shaft Ⅱ assembly
1
403200
3
LG50EX.03.01.01
四轴总成
Shaft Ⅳ assembly
1
403300
4
GB/T5782
螺栓 M10×25
Bolt M10×25
14
5
GB/T93
垫圈 10
Washer 10
78
6
LG853.03.01.04
油底壳总成
Oil pan assembly
1
403400
7
LG855.03.01-001
制动钳固定板
Disc brake fixing board
1
403000-1
8
GB/T5782
螺栓 M14×40
Bolt M14×40
4
9
GB/T93
垫圈 14
Washer 14
12
10
LG853.03.01-001
密封垫
Gasket
1set
403001A
11
LG853.03.01-002
端盖
End cover
1
403002B
12
LG853.03.01-003
中盖
Middle cover
1
403002A
13
三轴总成
Shaft Ⅲ assembly
1
14
LG853.03.01-004
螺塞
Plug screw
1
403062
15
O 型密封圈 20×2.4
O-ring 20×2.4
2
16
GB/T5782
螺栓 M10×30
Bolt M10×30
35
17
GB/T5782
螺栓 M10×40
Bolt M10×40
3
18
GB/T5782
螺栓 M10×75
Bolt M10×75
5
19
LG853.03.01-005
箱体
Case body
1
20
一挡油缸体
GearⅠ cylinder body
1
21
LG853.03.01.06
一挡活塞总成
GearⅠ piston assembly
1
403006A-010A
22
GB/T5782
螺栓 M14×38
Bolt M14×38
8
17
Fig.07
变速箱总成（一）Transmission assembly Ⅰ
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
LG853.03.01.07
倒挡一挡主动片总成
Reverse gearⅠ driving disc assembly
8
24
LG853.03.01-007
倒挡一挡从动片
Reverse gearⅠ driven disc
8
403011
25
GB/T893.1
挡圈 90
Sprag 90
1
26
LG853.03.01-008
固定板
Fixing board
1
403023
27
LG853.03.01.08
摩擦片隔离架总成
Friction plate separating frame assembly
1
403014-015
28
LG853.03.01-009
圆柱销
Column pin
1
403022
29
弹簧销轴
Spring pin
15
403016
30
弹簧
Spring
15
403017
31
LG853.03.01.09
倒挡活塞总成
Reverse gear piston assembly
1
403018A-020A
32
密封垫片
Seal gasket
1set
403021
33
LG853.03.01.10
变速泵总成
Transmission pump assembly
1
403600
34
转向泵驱动齿轮
Steering pump drive gear
1
35
GB/T894.1
挡圈 90
Sprag 90
1
36
转向油泵驱动轴
Steering pump drive shaft
2
37
GB/T1096
键 14×36
Key 14×36
1
38
GB/T276
球轴承 6210N
Ball bearing 6210N
1
55×100×21
39
轴承套
Shaft sleeve
1
403057
40
GB/T276
球轴承 6211
Ball bearing 6211
1
55×100×21
41
密封垫
Gasket
1set
403058
42
GB/T93
垫圈 12
Washer 12
8
43
GB/T6170
螺母 M12
Nut M12
8
44
GB/T898
双头螺栓 M12×30
Stud M12×30
8
18
Fig.07
变速箱总成（一）Transmission assembly Ⅰ
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
45
LG855.03.01-002
制动盘
Brake disc
1
LG50F.09004A
46
GB/T5786
螺栓 M16×1.5×45
Bolt M16×1.5×45
8
47
GB/T93
垫圈 16
Washer 16
8
48
GB/T97.1
垫圈 16
Washer 16
8
49
钳式制动器
Disc brake
1
TC5Z(A)
19
3.3 Transmission Assembly Ⅱ
Figure 08 Transmission assembly Ⅱ
20
Fig.08
变速箱总成（二） Transmission assembly Ⅱ
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
GB/T5782
螺栓 18×40
Bolt 18×40
8
2
GB/T93
垫圈 18
Washer 18
8
3
LG853.03.01.11
连接座总成
Connecting support assembly
2
403032-034
4
GB/T825
吊环螺钉 M18
Lifting eye bolt M18
2
5
GB/T119
销 10s7×30
Pin 10s7×30
2
6
LG853.03.01.12
透气阀总成
Vent valve assembly
1
ZL30E.5.20
7
LG853.02.01-011
螺塞
Plug screw
1
402223
8
圆柱堵塞
Column stopper
1
403028
9
GB/T5782
螺栓 M10×70
Bolt M10×70
13
10
变速操纵阀总成
Speed control valve assembly
1
11
密封垫
gasket
1
12
13050-010
检油塞 Z1/4
Oil-check plug Z1/4
2
13
O 型密封圈φ45×3.5
O-ringφ45×3.5
1
14
LG855.03.01.02
加油管总成
Oil filling pipe assembly
1
403059-064D
15
压板
Press plate
1set
407021A
16
LG853.02.01-004
铜垫圈
Copper washer
2
17
LG853.02.01-005
管接头
Pipe connector
2
402111A
18
铭牌
Name plate
1
403063
21
3.4 Shaft Ⅰ Assembly
Figure 9 Shaft Ⅰ assembly
22
Fig.9
一轴总成 Shaft Ⅰ assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
旋转油封
Rotary oil seal
1
403101
2
GB/T276
球轴承 6016
Ball bearing 6016
1
80×125×22
3
输入二级齿轮
Input second stage gear
1
403103
4
旋转油封
Rotary oil seal
1
403102
5
GB301
推力球轴承 5111
Thrust ball bearing 5111
1
55×78×16
6
输入一级齿轮
Input first stage gear
1
403104
7
GB/T276
球轴承 6311
Ball bearing 6311
1
55×120×29
8
调整圈
Adjusting washer
1
403105
23
3.5 Shaft Ⅱ Assembly
Figure 10Shaft Ⅱ assembly
24
Fig.10
二轴总成 Shaft Ⅱ assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
超越离合器
Overrunning clutch
1
403204-209B
2
调整圈
Adjusting washer
1set
403202
3
调整圈
Adjusting washer
1
4
GB/T276
球轴承 6110
Ball bearing 6110
1
5
倒挡行星架
Reverse gear planet carrier
1
6
止动垫圈
Stop washer
4
403215
7
GB/T93
垫圈 8
Washer 8
4
8
GB/T5780
螺栓 M8×14
Bolt M8×14
4
9
倒挡内齿圈
Reverse ring gear
1
10
垫片
Gasket
16
11
行星轮
Planet gear
8
403218
12
滚针φ4×34.8
Needle φ4×34.8
176
13
隔离套
Separating sleeve
16
403219
14
卡圈
Snap ring
1
15
倒挡行星轴
Reverse gear shaft
4
16
一挡内齿圈
GearⅠ ring gear
1
17
一挡行星架
GearⅠ planet carrier
1
18
止动盘
Stop plate
1
19
GB/T93
垫圈 10
Washer 10
4
20
GB/T5782
螺栓 M10×30
Bolt M10×30
4
21
一挡行星轴
GearⅠ planet shaft
4
22
直接挡连接盘
Direct speed connecting disc
1
25
Fig.10
二轴总成 Shaft Ⅱ assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
太阳轮
Sun gear
1
24
GB894.1
挡圈 90
Sprag 90
1
25
GB/T276
球轴承 6210N
Ball bearing 6210N
1
50×90×20
26
3.6 Shaft Ⅲ Assembly
Figure 11 Shaft Ⅲ assembly
27
Fig.11
三轴总成 Shaft Ⅲ assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG853.03.01.05-001
直接挡受压盘
Direct speed press disc
1
403501
2
GB/T276
球轴承 6022
Ball bearing 6022
1
110×170×28
3
直接挡轴
Direct speed shaft
1
4
GB/T5785
螺栓 M12×1.25×100
Bolt M12×1.25×100
12
5
LG853.03.01.05-003
圆柱销
Column pin
6
403504
6
GB/T5782
螺栓 M8×20
Bolt M8×20
12
7
GB/T6170
螺母 M8
Nut M8
12
8
GB/T93
垫圈 8
Washer 8
12
9
直接挡主动片总成
Direct speed driving disc assembly
2
10
直接挡从动片
Direct speed driven disc
1
11
LG853.03.01.05.02
直接挡活塞总成
Direct speed piston assembly
1
12
中间轴输出齿轮
Middle shaft output gear
1
403511J
13
LG853.03.01.05-006
直接挡油缸体
Direct speed cylinder body
1
403512A
14
碟形弹簧
Disc spring
1
403513
15
GB/T894.1
挡圈 65
Sprag 65
1
16
GB/T283
Cylindrical roller bearing NJ204E
1
20×47×14
17
旋转油封
Rotary oil seal
1
403101
18
GB/T276
球轴承 6411
Ball bearing 6411
1
55×140×33
19
旋转油封
Rotary oil seal
1
403102
20
LG853.03.01.05-008
调整圈
Adjusting washer
1set
403517
21
LG853.03.01.05-009
双孔止动垫圈
Duo-hole stop washer
6
403518B
22
销
Pin
3
23
GB/T119
销φ10S7×30
Pinφ10S7×30
2
28
3.7 Shaft Ⅳ Assembly
Figure 12 Shaft Ⅳ assembly
29
Fig.12
四轴总成 Shaft Ⅳ assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG853.03.01.03-001
后输出法兰
Rear output flange
1
403301D
六角尼龙锁紧螺母 M33×
2
Hexagonal nylon locknut M33×1.5
2
1.5
3
LG853.03.01.03-002
垫圈
Washer
2
403303
4
LG853.03.01.03-003
油封座
Oil seal bracket
1
5
O 型密封圈 130×5.7
O-ring 130×5.7
4
6
骨架油封 SG70×95×12
Framed oil seal SG70×95×12
2
7
GB/T893.1
挡圈 130
Sprag 130
2
8
GB/T276
球轴承 6312
Ball bearing 6312
1
9
LG50EX.03.01.01-001
输出轴齿轮
Output shaft gear
1
403311J
10
LG853.03.01.03-005
输出轴
Output shaft
1
11
GB/T283
Column roller bearing NUP312E
1
12
LG853.03.01.03-006
隔套
Separating sleeve
1
403305
13
LG853.03.01.03-007
油封座
Oil seal bracket
1
403304C
14
骨架油封 SG70×95×12
Frame oil seal SG70×95×12
1
15
LG853.03.01.03-008
垫片
Washer
2
403317
16
O 型橡胶密封圈 52×5.7
O-ring 52×5.7
2
17
前输出法兰
Front output flange
1
30
IV. Axle System
4.1 Axle System
Figure 13 Axle system
31
Fig.13
驱动桥系统 Axle system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG50EX.04.01
前驱动桥总成
Front axle assembly
1
2
GB/T5786
螺栓 M12×1.5×40
Bolt M12×1.5×40
32
3
GB/T889.1
螺母 M12×1.5
Nut M12×1.5
32
4
LG853.04-001
定位圈
Nest
3
LG50F.04001A
5
LG856.04.02
前传动轴总成
Front drive shaft assembly
1
6
GB/T5783
螺栓 M16×40
Bolt M16×40
4
7
GB/T97.1
垫圈 16
Washer 16
4
8
GB/T93
垫圈 16
Washer 16
4
9
中/后传动轴总成
Intermediate/rear drive shaft assembly
2
10
GB/T5786
螺栓 M12×1.5×30
Bolt M12×1.5×30
8
11
GB/T93
垫圈 12
Washer 12
8
12
LG50EX.04.05
后驱动桥总成
Rear axle assembly
1
LG50F.04000
13
LG853.04.05
轮辋总成
Rim assembly
4
14
GB/T2980
Tire 23.5-25 E-3
4
15
GB/T5784
螺栓 M30×2×145-10.9
Bolt M30×2×145-10.9
8
16
GB/T889.1
螺母 M30×2
Nut M30×2
16
17
GB/T5784
螺栓 M30×2×120-10.9
Bolt M30×2×120-10.9
8
32
4.2 Front Axle Assembly
Figure 14 Front axle assembly
33
Fig.14
前驱动桥总成 Front axle assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
轮边减速器总成
Reducer assembly
2
2
ZL50EX.04.01.02
前后桥壳总成
Front and rear axle housing assembly
1
LG50F.04500A
3
ZL50EX.04.01.03
主减速器总成
Master reducer assembly
1
LG50F.04300A
4
LG853.04.01.04
透气管
Vent pipe
1
404002
5
GB6173-86
螺母 M10×1-6
Nut M10×1-6
1
6
ZL50EX.04.01-001
半轴
Axle shaft
2
7
钳盘式制动器总成
Disc brake assembly
4
408100
8
ZL50EX.04.01-002
轮辋螺母
Rim nut
20
LG50F.04003A
9
LG853.04.01-023
螺塞
Plug screw
2
10
GB93-87
垫圈 14
Washer 14
14
11
GB5785-86
螺栓 M14×1.5×55-10.9
Bolt M14×1.5×55-10.9
2
12
GB5785-86
螺栓 M14×1.5×60-10.9
Bolt M14×1.5×60-10.9
2
13
GB5786-86
螺栓 M14×1.5×35-10.9
Bolt M14×1.5×35-10.9
10
14
GB/T119-1986
销 A12×20
Pin A12×20
3
15
LG853.04.01-020
螺栓 M20×1.5×56
Bolt M20×1.5×56
16
16
GB93-87
垫圈 20
Washer 20
16
17
刹车片
Brake disc
8
18
GB93-87
垫圈 10
Washer 10
8
19
螺栓销
Bolt pin
8
408114
34
4.3 Rear Axle Assembly
Figure 15 Rear axle assembly
35
Fig.15
后驱动桥总成 Rear axle assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
轮边减速器总成
Reducer assembly
2
2
ZL50EX.04.01.02
前后桥壳总成
Front and rear axle housing assembly
1
LG50F.04500A
3
ZL50EX.04.05.01
主减速器总成
Master reducer assembly
1
LG50F.04300A
4
LG853.04.01.04
透气管
Vent pipe
1
404002
5
GB6173-86
螺母 M10×1-6
Nut M10×1-6
1
6
ZL50EX.04.01-001
半轴
Axle shaft
2
7
钳盘式制动器总成
Disc brake assembly
4
408100
8
ZL50EX.04.01-002
轮辋螺母
Rim nut
20
LG50F.04003A
9
LG853.04.01-023
螺塞
Plug screw
2
10
GB93-87
垫圈 14
Washer 14
14
11
GB5785-86
螺栓 M14×1.5×55-10.9
Bolt M14×1.5×55-10.9
2
12
GB5785-86
螺栓 M14×1.5×60-10.9
Bolt M14×1.5×60-10.9
2
13
GB5786-86
螺栓 M14×1.5×35-10.9
Bolt M14×1.5×35-10.9
10
14
GB/T119-1986
销 A12×20
Pin A12×20
3
15
LG853.04.01-020
螺栓 M20×1.5×56
Bolt M20×1.5×56
16
16
GB93-87
垫圈 20
Washer 20
16
17
刹车片
Brake disc
8
18
GB93-87
垫圈 10
Washer 10
8
19
螺栓销
Bolt pin
8
408114
36
V. Transmission Control System
5.1 Control System
Figure 16 Control system
37
Fig.16
操纵系统 Control system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
变速操纵总成
Speed control assembly
1
LG50E.05000
2
LG855.05.02
工作操纵总成
Implement control assembly
1
LG50E.07600A
38
5.2 Speed Control Assembly
Figure 17 Speed control assembly
39
Fig.17
变速操纵总成 Speed control assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
变速操纵软轴
Speed control flexible shaft
1
2
GB/T5783
螺栓 M10×25
Bolt M10×25
1
3
GB/T93
垫圈 10
Washer 10
4
4
GB/T97.1
垫圈 10
Washer 10
4
Speed control flexible shaft securing
5
LG853.05.01-002
变速软轴固定板
1
plate
6
LG853.05.01-001
锁紧块
Lock block
1
7
GB/T5783
螺栓 M8×45
Bolt M8×45
2
8
GB/T93
垫圈 8
Washer 8
2
Speed control flexible shaft securing
9
LG853.05.01-002
变速软轴固定块
1
block
10
GB/T5782
螺栓 M6×35
Bolt M6×35
2
11
GB/T93
垫圈 6
Washer 6
2
40
5.3 Implement Control Assembly
Figure 18 Implement control assembly
41
Fig.18
工作操纵总成 Implement control assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG853.05.02-001
叉形接头
Fork connector
2
2
LG853.05.02-002
固定支板
Securing plate
1
3
LG855.05.02.01
操纵软轴
Control flexible shaft
2
LG50E.07602A
4
GB/T5783
螺栓 M10×30
Bolt M10×30
7
5
GB/T6170
螺母 M10
Nut M10
3
6
GB 882
销轴 B 型 8×28
Pin (B type) 8×28
2
7
GB/T97.1
垫圈 8
Washer 8
2
8
GB/T91
开口销 3.2×30
Split pin 3.2×30
2
9
LG853.05.02-003
叉形接头
Fork connector
2
10
GB/T97.1
垫圈 10
Washer 10
13
11
LG853.05.02.02
固定架
Fixing bracket
1
12
LG853.05.02-004
铰轴座
Cardinal axis bracket
2
13
LG853.05.02-005
铰轴套
Cardinal axis sleeve
2
14
GB/T5783
螺栓 M10×35
Bolt M10×35
2
15
GB/T96
垫圈 10
Washer 10
3
16
GB/T93
垫圈 8
Washer 8
4
17
LG853.05.02-006
紧定螺钉
Set screw
4
18
LG853.05.02-007
轴座
Shaft bracket
1
19
LG853.05.02-008
挡圈
Sprag
2
20
GB/T93
垫圈 10
Washer 10
13
21
GB/T5783
螺栓 M10×20
Bolt M10×20
4
22
LG853.05.02-009
衬套
bush
2
42
Fig.18
工作操纵总成 Implement control assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
LG853.05.02-010
轴
Shaft
1
24
LG855.05.02.02
操纵杆总成
Control rod assembly
2
LG50E.07601-601A
25
LG853.05.02-011
方胶木球 M12×32
Bakelite ball M12×32
2
43
5.4 Hydro-electrical Control System
Figure 19 Hydro-electrical control system
44
Fig.19
电液操纵系统 Hydro-electrical control system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
DW-3-2/2
操纵手柄
Control lever
1
2
LG856.05-001
手柄信号线
Lever signal line
1
3
Ocean-C1-50Z
控制器
Controller
1
4
LG856.05-002
电源线
Power cord
1
5
LG856.05-003
电磁阀导线
Electromagnetic valve
1
45
VI. Steering Hydraulic System
6.1 Steering Hydraulic System
Figure 20 Steering hydraulic system
46
Fig.20
转向液压系统 Steering hydraulic system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
GB/T5783
螺栓 M10×30
Bolt M10×30
4
2
GB/T93
垫圈 10
Washer 10
24
3
GB/T97.1
垫圈 10
Washer 10
4
4
LG856.06I.02
全液压转向机
Hydraulic steering gear
1
5
LG853.06-003
转向机接头体
Steering gear adapter
4
506001C
6
JB1002-77
垫圈 20
Washer 20
4
7
LG853.06-004
压板
Press plate
1
8
GB/T5783
螺栓 M10×42
Bolt M10×42
2
9
90F-F/25/28-2S-L940
优先阀分流胶管
Priority valve distributing hose
1
10
O 形圈 38×3.5
O-ring 38×3.5
1
90H-F(32)/25/28-2S-
11
优先阀进油胶管
Priority valve oil inlet hose
1
L570
12
O 形圈 45×3.5
O-ring 45×3.5
3
13
LG853.07-007
压板
Press plate
3
14
GB/T5783
螺栓 M10×35
Bolt M10×35
20
15
P5100-F80NL457.97G
转向泵
Steering pump
1
16
LG853.06-001
密封垫
Gasket
1
17
H-H/19/18-I-L3600
转向机至冷却器胶管
Hose from steering gear to cooler
1
18
H-H/19/18-I-L2300
冷却器回油胶管
Cooler oil return hose
1
19
LG855.02.02-001
接头体
Adapter
2
306016D
20
JB1002-77
垫圈 27
Washer 27
2
21
GB/T93
垫圈 12
Washer 12
12
22
GB/T97.1
垫圈 12
Washer 12
4
47
Fig.20
转向液压系统 Steering hydraulic system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
GB/T6170
螺母 M12
Nut M12
8
24
GB/T3452.1-1992
O 形圈 46.2×3.55
O-ring 46.2×3.55
1
25
GB/T5783
螺栓 M12×40
Bolt M12×40
4
26
LG855.06.01
转向泵进油钢管
Steering pump oil inlet pipe
1
506002-003C
27
LG855.06.02
转向泵出油钢管
Steering pump oil outlet pipe
1
506004-004C
28
φ51×4-L520
吸油胶管
Oil suction hose
1
29
JB/T8870-1999
喉箍(φ55—71)
Hoop (φ55—71)
2
30
后车架转向过渡钢管
Rear frame turning transition pipe
1
506005-006C(long)
31
LG855.06.05
后车架转向过渡钢管
Rear frame turning transition pipe
1
506005-006C(short)
Rear
frame
turning
transition
32
LG853.06-005
后车架转向过渡接头压板
2
506007C
connector press plate
33
H-H/19/18-II-L1252
转向机 AB 口出油胶管
Steering gear port A,B oil outlet hose
2
34
H-H/19/18-II-L1152
转向油缸进油胶管
Steering cylinder oil inlet hose
2
90H-H-8/8- Ⅱ
-L800
Steering sensing/priority valve
35
转向传感/优先阀泄漏胶管
2
(M14×1.5)
leakage hose
Right steering cylinder small chamber
36
LG855.06.06
右转向油缸小腔钢管
1
LG50F.06004-004A
pipe
管接头用铰接螺栓 M22×
Articulating bolt for pipe connector
37
JB999-77
4
1.5×48
M22×1.5×48
38
JB1002-77
垫圈 22
Washer 22
8
39
左转向油缸
Left steering cylinder
2
40
H-H/19/18-II-L685
转向油缸间胶管
Hose between steering cylinder
4
Right steering cylinder big chamber
41
LG855.06.07
右转向油缸大腔钢管
1
LG50F.06001-003A
pipe
48
Fig.20
转向液压系统 Steering hydraulic system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
42
LG855.06.08
左转向油缸大腔钢管
Left steering cylinder big chamber pipe
1
LG50F.06005-005A
43
GB/T3452.1-1992
O 形圈 50×5.3
O-ring 50×5.3
8
44
GB/T3452.1-1992
O 形圈 65×5.3
O-ring 65×5.3
8
45
LG855.06-001
转向油缸连接密封座
Steering cylinder connecting bracket
8
LG50F.06301A
Front frame turning right transition
46
LG855.06.09
前车架右转向过度钢管
1
LG50F.06007-007A
pipe
Front frame turning left transition
47
LG855.06.10
前车架左转向过度钢管
1
LG50F.06008-008A
pipe
卡 套 式 端 直 通 接 头体
Insert type straight connector G8(M14
48
GB3733.2-83
3
G8(M14×1.5)
×1.5)
49
JB1002-77
垫圈 12
Washer 12
3
Left steering cylinder small chamber
50
LG855.06.11
左转向油缸小腔钢管
1
LG50F.06006-006A
pipe
Hose from priority valve to steering
51
90H-H/19/18-II-L550
优先阀至转向机胶管
1
gear
52
LG853.06-006
优先阀出油接头体
Priority valve oil outlet adapter
1
506009C
53
JB1002-77
垫圈 33
Washer 33
1
54
GB/T5782
螺栓 M10×100
Bolt M10×100
2
55
LG853.06.10
优先阀
Priority valve
1
56
右转向油缸
Right steering cylinder
1
49
6.2 Hydraulic Steering Gear
Figure 21 Hydraulic steering gear
50
Fig.21
全液压转向机 Hydraulic steering gear
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
GB/T6170
螺母 M10
Nut M10
1
2
GB/T93
垫圈 10
Washer 10
5
3
GB/T97.1
垫圈 10
Washer 10
1
4
LG855.06.02.01
方向盘总成
Steering wheel assembly
1
5
LG853.06.02.02
导电套
Conducting bush
1
306114-115D
6
GB/T5783
螺栓 M6×12
Bolt M6×12
2
7
GB/T93
垫圈 6
Washer 6
3
8
LG853.06.02-001
电锁固定板
Electric lock fixing board
1
306113D
9
LG853.06.02.03
组合开关固定板
Combination switch fixing board
1
306110-111D
10
单列向心球轴承 104
Single-row radial ball bearing 104
1
11
GB/T5783
螺栓 M6×20
Bolt M6×20
1
12
LG853.06.02.04
转向轴
Steering shaft
1
13
LG853.06.02.05
外套管
External sleeve
1
14
GB/T5782
螺栓 M10×85
Bolt M10×85
4
15
GB/T301-1995
滚动轴承 51106
Roller bearing 51106
1
16
LG853.06.02.08
固定座
Fixing bracket
1
17
LG853.06.02.07
转向器（阀块）
Redirector (valve)
1
TLF-E1000C
18
LG853.06.02-003
调整垫
Spacer
1
19
GB/T6170
螺母 M6
Nut M6
1
51
VII. Implement Hydraulic System
7.1 Implement Hydraulic System
Figure 23 Implement hydraulic system
52
Fig.23
工作液压系统 Implement hydraulic system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
GB/T5783
螺栓 M10×20
Bolt M10×20
6
2
GB/T93
垫圈 10
Washer 10
80
3
GB/T97.1
垫圈 10
Washer 10
4
4
LG855.07-009
转斗油缸保护板
Tilt cylinder fender apron
1
5
LG853.07-005
转斗油缸连接密封座
Tilt cylinder connecting bracket
2
6
GB/T3452.1-1992
O 形圈 95×5.3
O-ring 95×5.3
6
7
GB/T3452.1-1992
O 形圈 80×5.3
O-ring 80×5.3
2
8
转斗油缸
Tilt cylinder
1
9
GB/T5782
螺栓 M10×70
Bolt M10×70
24
10
O 形圈 38×3.5
O-ring 38×3.5
6
11
LG855.07.03
转斗油缸前腔钢管
Tilt cylinder front chamber pipe
1
30F(32)-H/25/28-2S-L
Hose from distribution valve to tilt
12
分配阀至转斗缸胶管
2
1500
cylinder
13
转斗油缸后腔钢管
Tilt cylinder rear chamber pipe
1
14
LG855.07II.05
动臂油缸前腔钢管
Lift cylinder front chamber pipe
1
15
LG855.07II.06
动臂油缸前腔钢管
Lift cylinder front chamber pipe
1
16
LG855.07I.07
动臂油缸后腔钢管
Lift cylinder rear chamber pipe
1
17
LG855.07I.08
动臂油缸后腔钢管
Lift cylinder rear chamber pipe
1
LG855.07I.07
18
LG853.07-006
动臂油缸连接密封座
Lift cylinder connecting bracket
2
19
GB/T3452.1-1992
O 形圈 71×5.3
O-ring 71×5.3
4
20
80H-H/25/28-2S-L1500
动臂缸胶管
Lift cylinder hose
4
21
H-H/38/42-I-L435
分配阀回油胶管
Distribution valve oil return hose
1
22
LG855.07-001
管夹
Pipe clip
2
53
Fig.23
工作液压系统 Implement hydraulic system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
GB/T5783
螺栓 M8×80
Bolt M8×80
2
24
GB/T97.1
垫圈 8
Washer 8
12
25
GB/T93
垫圈 8
Washer 8
4
26
GB/T6170
螺母 M8
Nut M8
12
Rear frame oil return transition
27
LG853.07-004
后车架回油过渡接头压板
2
LG50F.07031A
connector press plate
28
GB/T5782
螺栓 M10×50
Bolt M10×50
4
Front frame oil return transition
29
LG855.07.09
前车架回油过渡接头
1
LG50F.07032-033A
connector
30
H-H/38/42-II-L1152
铰接回油胶管
Articulated oil return hose
1
31
H-H/32/34-4S-L1260
铰接进油胶管
Articulated oil inlet hose
1
前(后)车架进油过渡接头
Front (rear) frame oil inlet transition
32
LG853.07-002
2
LG50F.07035A
压板
connector press plate
33
GB/T5782
螺栓 M10×42
Bolt M10×42
4
P5100-F100NM457 97/
34
工作/先导双联泵
Implement and pilot duplex pump
1
P124-G10Y03G
35
LG853.06-001
密封垫片
Seal gasket
1
36
GB/T97.1
垫圈 12
Washer 12
2
37
GB/T6170
螺母 M12
Nut M12
7
38
GB/T93
垫圈 12
Washer 12
15
39
φ51×4-L520
吸油胶管
Oil suction hose
1
40
JB/T8870-1999
喉箍φ51-70
Hoopφ51-70
2
41
LG853.07-007
压板
Press plate
8
LG50F.06012A
42
O 型圈 45×3.5
O-ring 45×3.5
8
54
Fig.23
工作液压系统 Implement hydraulic system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
45F(32)-270
° -90F
43
工作泵出油胶管
Implement pump oil outlet hose
1
(32) /25/28-2S-L500
44
工作泵出油钢管
Implement pump oil outlet pipe
1
45
H-H/38/42-I-L575
回油胶管
Oil return hose
1
Rear frame oil return transition
46
LG855.07.11
后车架回油过渡接头
1
LG50F.07034-034A
connector
Front frame oil inlet transition
47
LG50EX.07.05
前车架进油过渡接头
1
connector
48
GB/T5782
螺栓 M12×180
Bolt M12×180
3
分配阀动臂联后腔钢管
Pipe from distribution valve to lift
49
1
LG50F.07010-011A
(一)
arm rear chamber Ⅰ
分配阀动臂联前腔钢管
Pipe from distribution valve to lift
50
1
(一)
arm front chamber Ⅰ
51
LG50EX.07-001
压板
Press plate
1
LG50F.07016A
52
GB/T5783
螺栓 M12×45
Bolt M12×45
4
53
O 形圈 50×3.1
O-ring 50×3.1
2
54
GB/T5782
螺栓 M10×60
Bolt M10×60
8
55
GB/T6170
螺母 M10
Nut M10
8
56
LG50EX.07-005
管夹
Pipe clip
4
57
LG50EX.07.13
动臂钢管固定板
Lift arm pipe fixing board
1
分配阀动臂联后腔钢管
Pipe from distribution valve to lift
58
LG50EX.07.08
1
LG50F.07012-012A
(二)
arm rear chamber Ⅱ
分配阀动臂联前腔钢管
Pipe from distribution valve to lift
59
LG50EX.07.09
1
LG50F.07009-009A
(二)
arm front chamber Ⅱ
60
LG855.07-003
管夹
Pipe clip
1
55
Fig.23
工作液压系统 Implement hydraulic system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
61
GB/T5783
螺栓 M8×30
Bolt M8×30
2
62
GB/T5783
螺栓 M10×30
Bolt M10×30
2
63
LG855.07II.02
动臂油缸
Lift cylinder
2
64
LG50EX.07.14
动臂钢管固定板
Lift arm pipe fixing board
1
65
LG50EX.07.10
分配阀回油钢管
Distribution valve oil return hose
1
LG50F.07015-015B
67
LG856.07.11
先导操纵系统
Pilot control system
1
90F(38)-H/32/34-4S-L
68
分配阀进油胶管
Distribution valve oil inlet hose
1
800
69
GB/T3452.1-1992
O 形圈 58×3.55
O-ring 58×3.55
1
LG50F.07019-020A
70
LG856.07I.03
液压系统回油钢管
Hydraulic system oil return pipe
1
71
LG853.07-001
压板
Press plate
1
LG50F.07037A
72
LG856.07I.04
工作泵进油钢管
Implement pump oil inlet pipe
1
LG50EX.07.01
73
GB/T3452.1-1992
O 形圈 58×3.55
O-ring 58×3.55
1
74
GB/T5782
螺栓 M12×85
Bolt M12×85
4
75
GB/T5782
螺栓 M8×130
Bolt M8×130
4
76
LG50EX.07-003
管夹
Pipe clip
1
LG50F.07025A
77
LG50EX.07-004
管夹
Pipe clip
2
LG50F.07026A
78
LG855.07-006
管夹压板
Pipe clip press plate
4
分配阀至转斗缸胶管固定
Hose from distribution valve to tilt
79
LG50EX.07.16
1
架
cylinder fixing bracket
80
GB/T5783
螺栓 M10×35
Bolt M10×35
40
81
GB/T5783
螺栓 M12×35
Bolt M12×35
4
56
VIII. Service Brake System
Figure 25 Service brake system
57
Fig.25
脚制动系统 Service brake system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
进油管
Oil inlet pipe
4
2
前加力泵出油管
Front booster pump oil outlet pipe
2
3
LG853.08-004
联接螺栓
Connecting bolt
10
4
LG853.08-005
垫圈
Washer
22
5
加力泵
Booster pump
2
LG-ZL50C
Hose from brake valve to front booster
6
90C-C/8I-L=2300
制动阀至前加力泵胶管
1
pump
7
LG856.08.07
双腔气制动阀
Double chamber air brake valve
1
HP3514B
8
JB1002
铜垫 22
Copper pad 22
16
9
LG853.08-007
测压接头座
Pressure measuring connector bracket
1
10
C/8I-L=3600
制动阀至右储气筒胶管
Hose from brake valve to right air tank
1
11
C/8I-L=3300
制动阀至左储气筒胶管
Hose from brake valve to left air tank
1
12
90C-C/8I-L=1400
制动阀至后加力泵胶管
Hose from brake valve to rear booster pump
1
13
后桥油管
Rear axle oil pipe
2
14
制动软管
Brake hose
1
15
GB/T 5783
螺栓 M16×25
Bolt M16×25
1
16
GB/T93
垫圈 16
Washer 16
1
17
GB/T 97.1
垫圈 16
Washer 16
1
18
LG853.08-015
空压机出气管支架
Air compressor outlet pipe bracket
1
508009C-Ⅱ
19
LG853.08-003
管夹 φ12
Pipe clip φ12
1
20
GB/T 5783
螺栓 M12×25
Bolt M12×25
11
21
GB/T 93
垫圈 12
Washer 12
13
22
GB/T 97.1
垫圈 12
Washer 12
13
58
Fig.25
脚制动系统 Service brake system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
GB/T 6170
螺母 M12
Nut M12
2
24
压缩机出气管
Compressor air outlet pipe
1
25
LG856.08.01
储气筒总成
Air tank assembly
1
26
LG856.08.03
反冲储气筒
Recoil air tank
1
HP-3511CB-18
27
LG853.08.12
气压表接管
Pressure gauge connecting pipe
1
1300
Four-circuit protecting valve
outlet
28
LG856.08-001
四回路保护阀出气接头
2
connector
29
LG856.08.04
四回路保护阀
Four-circuit protecting valve
1
HP3518
30
GB/T 5783
螺栓 M8×20
Bolt M8×20
7
31
GB/T 93
垫圈 8
Washer 8
5
32
GB/T 97.1
垫圈 8
Washer 8
5
33
GB/T 5783
螺栓 M10×20
Bolt M10×20
8
34
GB/T 93
垫圈 10
Washer 10
8
35
GB/T 97.1
垫圈 10
Washer 10
8
36
LG853.01-005
管夹
Pipe clip
3
37
GB/T 5783
螺栓 M6×16
Bolt M6×16
3
38
GB/T 93
垫圈 6
Washer 6
3
39
前桥油管
Front axle pipe
2
Hose from protecting valve to right air
40
90C-C/8I-L=2400
保护阀至右气筒胶管
1
tank
Hose from protecting valve to left air
41
90C-C/8I-L=2700
保护阀至左气筒胶管
1
tank
42
90C-90°-90C/8I-L=450
干燥器至保护阀胶管
Hose from dryer to protecting valve
1
59
Fig.25
脚制动系统 Service brake system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
43
LG856.08-003
干燥器铰接螺栓
Dryer articulating bolt
1
20791-18-05/20711-18
44
空压机至干燥器钢丝软管
Hose from air compressor to dryer
1
-05XJS8XL1600
45
LG856.08.05
干燥器
Dryer
1
HP3511
46
LG856.08.06
干燥器支架
Dryer bracket
1
47
90C-C/8I-L=2000
干燥器至反冲气筒胶管
From dryer to recoil air tank
1
48
LG856.08-004
堵头
Stopper
1
49
JB1002
铜垫 16
Copper pad 16
3
50
LG856.08-005
反充气筒固定板
Recoil air tank fixing board
1
60
IX. Parking Brake System
Figure 26 Parking brake system
61
Fig.26
手制动系统 Parking brake system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
驻车制动气室
Parking brake air chamber
1
Parking brake air chamber fixing
2
LG50EX.09.04
驻车制动气室固定座
1
LG50F.09007-008A
bracket
3
GB5783
螺栓 M16×45
Bolt M16×45
2
4
GB/T97.1
垫圈 10
Washer 10
2
5
GB/T 93
垫圈 10
Washer 10
2
手控动阀至驻车制动气室
Hose from manual control brake valve to
6
90C-C/8I-L=1800
1
胶管
parking brake air chamber
7
LG856.09.02
手控制动阀
Manual control brake valve
1
QZ50
手控制动阀至切断气缸胶
Hose from manual control brake valve to
8
90C-C/8I-L=1400
1
管
cutoff cylinder
Four-circuit protecting valve outlet
9
LG856.08-001
四回路保护阀出气接头
1
connector
10
JB1002
垫圈 16
Washer 16
1
11
LG853.08-013
接头
Connector
2
12
JB1002
垫圈 22
Washer 22
2
13
LG856.09.01
驻车制动储气筒总成
Parking brake air tank assembly
1
四回路保护阀至手制动气
Hose from protecting valve to parking
14
C/8I-L=3400
1
筒胶管
brake air tank
Hose from parking brake air tank to
15
C/8I-L=3200
手制动气筒至手控阀胶管
1
manual control valve
16
XZ 切断气缸
XZ cutoff cylinder
1
Hand control brake valve air outlet
17
LG50EX.09-001
手控制动阀出气接头
2
LG50F.09002A
connector
18
LG50EX.09-003
切断气缸进气接头
Cutoff cylinder air inlet connector
2
62
Fig.26
手制动系统 Parking brake system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
Manual control brake valve air inlet
19
LG50EX.09-002
手控制动阀进气接头
1
LG50F.09001A
connector
20
LG856.09-001
制动气室进气接头
Brake air chamber inlet connector
1
63
X. Frame System
Figure 27 Frame system
64
Fig.27
车架系统 Frame system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG856.10Ⅱ.01
前车架
Front frame
1
2
GB/T5783
螺栓 M10×20
Bolt M10×20
4
3
GB/T93
垫圈 10
Washer 10
4
4
LG855.10-001
盖板
Cover board
1
LG855.10001A
5
翻斗缸后销轴焊合
Tilt cylinder rear pin weldment
1
6
JB/T7940.1-1995
油杯 M10×1
Oil cup M10×1
11
GB/T1152
7
GB/T5783
螺栓 M20×30
Bolt M20×30
9
8
GB/T93
垫圈 20
Washer 20
9
9
GB/T97.1
垫圈 20
Washer 20
7
10
动臂上销轴焊合
Lift arm upper pin weldment
2
11
动臂缸后销轴焊合
Lift cylinder rear pin weldment
2
12
后转向销轴焊合
Rear steering pin weldment
2
13
转向缸后垫套
Steering cylinder rear tray
2
14
GB/T5783
螺栓 M16×35
Bolt M16×35
4
15
GB/T93
垫圈 16
Washer 16
12
16
LG855.10.08
油箱固定座
Oil tank bracket
2
LG50E.10001-002A
17
LG856.10Ⅰ.02
后车架
Rear frame
1
LG856.10.02
后车架
Rear frame
1
18
LG855.10-003
双变滤清器支架
Oil filter bracket
1
510009C
19
LG855.10.03
副车架
Oscillating suspension
1
LG50F.10300B
20
LG853.10-018
挡块
Block
8
410002B
21
LG855.10-004
铜垫
Copper pad
2
LG50F.10035A
65
Fig.27
车架系统 Frame system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
22
副车架销
Oscillating suspension pin
2
LG50F.10033-034A
Oscillating suspension oil filling
23
LG855.10.10
副车架注油管 1
1
LG50F.10042-042A
pipe 1
24
GB/T5782
螺栓 M12×110
Bolt M12×110
8
25
GB/T93
垫圈 12
Washer 12
22
26
GB/T6170
螺母 M12
Nut M12
8
27
GB/T297-1994
轴承 32215
Bearing 32215
4
28
LG853.10-008
端盖
End cover
1
510014C
29
铰接销
Articulating pin
2
30
压板
Press plate
2
510011C
31
GB/T13871-1992
FB 形油封 75×100×12
FB-type seal 75×100×12
2
32
上轴承盖
Upper bearing cover
2
33
下轴承盖
Lower bearing cover
2
510015C
34
调整垫
Adjusting spacer
2sets
510018C
35
上轴套
Upper shaft sleeve
1
36
下轴套
Lower shaft sleeve
1
510017C
37
GB/T13871-1992
FB 形油封 85×110×12
FB-type seal 85×110×12
2
38
GB/T5783
螺栓 M12×30
Bolt M12×30
14
39
前转向销轴焊合
Front steering pin weldment
2
Right front steering pin oil filling
40
LG855.10.12
右前转向销注油管
1
LG50F.10018-018A
pipe
41
LG855.10.13
左前转向销注油管
Left front steering pin filling pipe
1
42
LG855.10-006
调整垫圈
Adjusting washer
1set
66
Fig.28
车架系统 Frame system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
43
JB/T7940.2-1995
油杯 M10×1
Oil cup M10×1
2
GB/T1153
44
GB/T5783
螺栓 M16×50
Bolt M16×50
4
Oscillating suspension oil filling
45
LG855.10.14
副车架注油管 2
1
pipe 2
46
副车架销轴套
Oscillating suspension pin sleeve
2
LG50F.10032A
47
LG853.01-005
线夹
Wiring clip
2
LG50D.15008B
48
GB/T5783
螺栓 M8×20
Bolt M8×20
3
49
GB/T93
垫圈 8
Washer 8
3
50
GB/T97.1
垫圈 8
Washer 8
3
51
LG853.10-022
下端盖
Lower end cover
1
67
XI. Implement System
Figure 26 Implement System
68
Fig.28
工作装置 Implement System
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
铲斗
Bucket
1
2
拉杆
Pull rod
1
3
动臂
Lift arm
1
4
LG853.11.04
摇臂
Tilt arm
1
5
动臂上轴套
Lift arm upper shaft sleeve
2
6
JB/T7940.1-1995
油杯 M10×1
Oil cup M10×1
8
7
动臂缸上销轴焊合
Lift cylinder upper pin weldment
2
LG50F.11017-018
8
GB/T5783
螺栓 M24×35
Bolt M24×35
1
9
GB/T93
垫圈 24
Washer 24
1
10
GB/T97.1
垫圈 24
Washer 24
1
11
油封 120×150×12
Oil seal 120×150×12
2
12
摇臂中轴套
Tilt arm middle shaft sleeve
2
13
摇臂中销轴焊合
Tilt arm middle pin weldment
1
14
拉杆轴套
Pull rod sleeve
2
15
GB/T93
垫圈 20
Washer 20
7
16
GB/T97.1
垫圈 20
Washer 20
7
17
GB/T5783
螺栓 M20×35
Bolt M20×35
7
18
O 型密封圈
O-ring
8
19
铲斗下销轴焊合
Bucket lower pin weldment
2
20
动臂下轴套
Lift arm lower shaft sleeve
4
21
铲斗上销轴焊合
Bucket upper pin weldment
3
22
齿套
Tooth sleeve
8
69
Fig.28
工作装置 Implement System
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
销
Pin
8
24
挡圈
Sprag
8
70
XII. Cab System
Figure 29 Cab assembly
71
Fig.29
驾驶室总成 Cab assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG856.12.01
驾驶室
Cab assembly
1
2
LG856.12.02
左门玻璃
Left door glass
1
3
LG856.12.03
右门
Right door
1
4
LG856.12.02-001
左门玻璃
Left door glass
1
5
LG856.12.03-001
右门玻璃
Right door glass
1
6
LG856.12.05
外顶前灯罩
Outer front light shade
1
7
LG856.12.09
内后视镜
Inner rearview mirror
1
8
倒车镜
Rearview mirror
2
9
LG856.12-001
前玻璃
Front windscreen
1
10
LG856.12.07
仪表台架
Instrument panel bracket
1
11
LG856.12-002
左前侧玻璃
Left front glass
1
12
LG856.12-003
右前侧玻璃
Right front glass
1
13
LG856.12.02.02
门锁
Door lock
2
14
LG856.12.06
先导操纵箱
Pilot control box
1
15
LG856.12.11
司机座椅
Seat
1
16
橡胶垫
Rubber pad
4
17
LG853.12-010
垫圈
Washer
4
18
垫板
Pad
8
19
LG855.12-001
销
Pin
4
20
GB/T889.2
尼龙自锁螺母 M18×1.5
Nylon locknut M18×1.5
4
21
LG855.12-009
垫圈
Washer
8
22
LG856.12.04
减震垫
Shock absorber
2
72
Fig.29
驾驶室总成 Cab assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
GB/T5783
螺母 M8
Nut M8
2
24
GB/T97.1
垫圈 8
Washer 8
6
25
GB/T93
垫圈 8
Washer 8
6
26
LG856.12.02.03
碰锁
Latch lock
2
27
GB/T5783
螺栓 M8×20
Bolt M8×20
4
28
LG856.12-004
左后侧玻璃
Left rear glass
1
29
LG856.12-005
右后侧玻璃
Right rear glass
1
30
LG856.12-006
后玻璃
Rear glass
1
73
XIII. Out Panel System
13.1 Out Panel System
Figure 30 Out panel system
74
Fig.30
覆盖件系统 Out panel system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG856.13.01
前左挡泥板
Front left mudguard
1
2
LG856.13.02
前右挡泥板
Front rear mudguard
1
3
LG856.13.03
组合灯支架
Combination light bracket
2
4
GB/T5783
螺栓 M12×30
Bolt M12×30
4
5
GB/T93
垫圈 12
Washer 12
4
6
GB/T97.1
垫圈 12
Washer 12
4
7
LG856.13.04.01
左站台前扶手
Left platform front rail
1
8
LG856.13.05.01
右站台前扶手
Right platform front rail
1
9
LG856.13.04
左站台
Left platform
1
10
LG856.13.05
右站台
Right platform
1
11
LG856.13.04-016
左站台后扶手
Left platform rear rail
1
12
LG856.13.05-016
右站台后扶手
Right platform rear rail
1
13
LG856.13.06.01
前罩
Front hood
1
14
LG856.13.06.02
上罩
Upper hood
1
15
LG856.13.06.12
扶手
Rail
1
16
LG856.13.06.05
左侧门
Left door
1
17
LG856.13.06.06
右侧门
Right door
1
18
LG856.13.06.07
后罩
Rear hood
1
19
LG856.13.06.08
后盖板
Rear cover board
1
20
LG856.13.07
平衡重
Counterweight
1
21
LG856.13.06.03
左后挡泥板
Left rear mudguard
1
22
LG856.13.06.04
左后挡泥板
Left rear mudguard
1
75
Fig.30
覆盖件系统 Out panel system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
GB/T5783
螺栓 M16×40
Bolt M16×40
14
24
GB/T97.1
垫圈 16
Washer 16
14
25
GB/T93
垫圈 16
Washer 16
14
26
LG856.13.08.01
燃油箱体
Fuel tank body
1
27
LG856.13.09
机油箱总成
Engine oil tank assembly
1
28
GB/T5783
螺栓 M12×30
Bolt M12×30
6
29
GB/T97.1
垫圈 12
Washer 12
6
30
GB/T93
垫圈 12
Washer 12
6
31
LG856.13.08.01
燃油箱体
Fuel tank body
1
32
LG856.13.09
机油箱总成
Engine oil tank assembly
1
33
GB/T5783
螺栓 M12×30
Bolt M12×30
6
34
GB/T97.1
垫圈 12
Washer 12
6
35
GB/T93
垫圈 12
Washer 12
6
36
LG853.13.06.09
机罩门锁
Hood lock
1
37
LG856.13.06-001
销轴
Pin
1
76
13.2 Fuel Tank Assembly
Figure 31 Fuel tank assembly
77
Fig.31
燃油箱总成 Fuel tank assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
GB/T5783
螺栓 M16×40
Bolt M16×40
3
2
GB/T97.1
垫圈 16
Washer 16
3
3
GB/T93
垫圈 16
Washer 16
3
4
LG856.13.08.01
燃油箱体
Fuel tank assembly
1
5
GB/T5783
螺栓 M8×20
Bolt M8×20
4
6
GB/T97.1
垫圈 8
Washer 8
4
7
GB/T93
垫圈 8
Washer 8
4
8
LG853.13.08.04
空气滤清器
Air cleaner
1
QL-10C
9
LG853.13.08.02
吸油滤油器总成
Oil suction filter assembly
1
10
O 形圈 45×3.55
O-ring 45×3.55
1
11
LG853.13.08-003
磁铁φ80×φ40×12
Magnetφ80×φ40×12
1
12
LG853.13.08-002
垫片
Spacer
1
13
LG853.13.08.03
放油盖
Oil outlet cover
1
14
GB/T5783
螺栓 M10×25
Bolt M10×25
6
15
GB/T97.1
垫圈 10
Washer 10
6
16
GB/T93
垫圈 10
Washer 10
6
17
LG853.13.08-001
堵头
Stopper
1
18
LG853.13.08.01-009
油标座
Oil indicator bracket
2
78
13.2 Oil Tank Assembly
Figure 32 Oil tank assembly
79
Fig.32
机油箱总成 Oil tank assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG856.13.09.01
机油箱体
Oil tank body
1
2
LG853.13.08.05
圆形油标
Circular oil indicator
2
3
LG853.13.08.04
空气滤清器
Air cleaner
1
QL-10C
4
GB/T5783
螺栓 M8×20
Bolt M8×20
4
5
GB/T97.1
垫圈 8
Washer 8
16
6
GB/T93
垫圈 8
Washer 8
16
7
GB/T5783
螺栓 M16×40
Bolt M16×40
7
8
GB/T97.1
垫圈 16
Washer 16
7
9
GB/T93
垫圈 16
Washer 16
7
10
回油法兰盖
Oil return flange cover
1
11
GB/T5783
螺栓 M10×25
Bolt M10×25
18
12
GB/T97.1
垫圈 10
Washer 10
18
13
GB/T93
垫圈 10
Washer 10
18
14
LG855.13.09.04
回油滤油器
Oil return filter
1
15
LG856.13.09.002
吸油口
Oil suction port
1
16
LG855.13.09-001
垫片
Spacer
2
17
LG853.13.08.03
放油盖
Oil outlet cover
1
18
LG853.13.08-002
垫片
Stopper
1
19
LG853.13.08-001
堵头
Stopper
1
20
LG853.13.08-003
磁铁φ80χφ40×12
Magnetφ80χφ40×12
1
21
LG855.13.09.06
吸油滤油器
Oil suction filter
1
22
GB/T5783
螺栓 M8×25
Bolt M8×25
12
80
Fig.32
机油箱总成 Oil tank assembly
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
LG853.13.09.03
法兰盘
Flange disc
2
24
LG853.13.09-002
垫片
Spacer
81
XIV. Electrical System
14.1 Electrical System
Figure 33 Electrical system
82
Fig.33
电气系统 Electrical system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
LG853.15.09
电喇叭总成
Electrical horn assembly
1
DL50D-24
2
GB/T93
垫圈 8
Washer 8
29
3
GB/T5783
螺栓 M8×16
Washer M8×16
2
4
LG856.15Ⅰ.01
前车架线束
Front frame wiring harness
1
5
LG856.15.11
前组合灯
Front combination lamp
2 件
HD200×100
6
LG856.15.22
雨刮器总成
Wiper assembly
1
2D2531
7
LG856.15Ⅰ.17
（液晶）仪表总成
Instruments assembly
1
8
LG856.15.18
MP3 播放机
MP3 player
1
9
LG856.15Ⅰ.34
翘板开关组
Combination switch
1
10
前工作灯
Front work light
2
11
LG856.15.24
前转向灯
Front turn light
2 件
12
电锁开关
Electric lock switch
1
13
组合开关
Combination switch
1
14
LG856.15.25
吸顶灯
Ceiling light
1
15
LG856.15Ⅰ.02
驾驶室线束
Cab wiring harness
1
Central electric appliance control
16
LG856.15Ⅰ.32
中央电器控制盒
1
box
17
LG856.15.19
空调总成
Air conditioner assembly
1
GK15.5.0C
18
LG853.15.05
电瓶线
Battery line
1 组
19
LG856.15Ⅰ.08
发电机线束
Generator wiring harness
1
20
LG856.15.26
发动机水温传感器
Engine water temperature sensor
1
21
LG853.15.27
低压报警开关
Low voltage alarm switch
1
SH361
22
LG853.15.26
蓄电池
Battery
2
6-QW-120
83
Fig.33
电气系统 Electrical system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
GB/T5783
螺栓 M8×30
Bolt M8×30
8
24
GB/T97.1
垫圈 8
Washer 8
29
25
GB/T6170
螺母 M8
Nut M8
8
26
LG856.15.27
后工作灯
Rear work light
2 件
27
LG856.15Ⅰ.04
后罩灯线束
Hood light wiring harness
1
28
LG856.15.28
后尾灯
Tail light
2 件
29
LG856.15.20
倒车报警器
Reverse alarm
1
DJ221B
30
LG853.15-001
尼龙扎带
Nylon strap
40
ZD250×5
31
LG853.15.28
电源总开关
Power switch
1
32
LG856.15Ⅰ.03
后车架线束
Rear frame wiring harness
1
33
LG853.01-005
线夹
Wire clip
5
34
LG856.15.29
机油压力传感器
Engine oil pressure sensor
1
35
LG855.15.43
压差发讯器
Pressure difference message sender
1
Transmission oil temperature alarm
36
LG856.15.30
变速油温报警开关
1
switch
Transmission oil pressure alarm
37
变速油压报警开关
1
switch
38
LG856.15.32
燃油油位传感器
Fuel level sensor
1
Centralized lubricating system
39
LG856.15.34
集中润滑系统总成
1 套
assembly
40
LG856.15.33
气压低报警开关Ⅰ
Lower pressure alarm switch Ⅰ
1
41
制动灯开关
Brake light switch
1
JK150
42
LG856.15Ⅰ.07
仪表线束
Instruments wiring harness
1
84
14.2 Electrical System (optional)
Figure 34 Electrical system (optional)
85
Fig.34
电气系统（选配） Electrical system
(optional)
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
1
GB/T5783
螺栓 M8×20
Bolt M8×20
16
2
LG853.15.09
电喇叭总成
Electrical horn assembly
1
DL50D-24
3
GB/T93
垫圈 8
Washer 8
23
4
LG855.15.01
前车架线束
Front frame wiring harness
1
5
LG856.15.15
限位线束
Stopper wiring harness
1
6
LG856.15.11
前组合灯
Front combination lamp
2 件
HD200×100
7
LG856.15.22
雨刮器总成
Wiper assembly
1
2D2531
8
LG856.15.17
仪表表头总成
Instruments assembly
1
9
LG856.15.18
MP3 播放机
MP3 player
1
YS-48
10
LG856.15.12
翘板开关组
Combination switch
1
11
前工作灯
Front work light
2
12
LG856.15.24
前转向灯
Front turn light
2 件
13
电锁开关
Electric lock switch
1
14
组合开关
Combination switch
1
15
LG856.15.25
吸顶灯
Ceiling light
1
16
LG856.15.21
驾驶室线束
Cab wiring harness
1
Central electric appliance control
17
LG856.15.16
中央电器控制盒
1
box
Central electric appliance control
18
LG856.15.14
中央电器控制盒线束
1
box wiring harness
19
LG856.15.19
空调总成
Air conditioner assembly
1
GK15.5.0C
20
LG853.15.05
电瓶线
Battery line
1 组
21
LG856.15.08
发电机线束
Generator wiring harness
1
22
LG856.15.26
发动机水温传感器
Engine water temperature sensor
1
86
Fig.34
电气系统 Electrical system
Remarks
Item
当前 Current No.
Chinese Description
English Description
Qty
先前 Used No.
23
LG853.15.27
低压报警开关
Low voltage alarm switch
1
SH361
24
LG853.15.26
蓄电池
Battery
2
6-QW-120
25
GB/T5783
螺栓 M8×30
Bolt M8×30
8
26
GB/T97.1
垫圈 8
Washer 8
29
27
GB/T6170
螺母 M8
Nut M8
8
28
LG856.15.27
后工作灯
Rear work light
2 件
29
LG856.15.04
机罩灯线束
Hood light wiring harness
1
30
LG856.15.28
后尾灯
Tail light
2 件
31
LG856.15.20
倒车报警器
Reverse alarm
1
221B
32
LG853.15-001
尼龙扎带
Nylon strap
40
ZD250×5
33
LG853.15.28
电源总开关
Power switch
1
34
LG856.15.13
后车架线束
Rear frame wiring harness
1
35
LG853.01-005
线夹
Wiring clip
5
36
LG856.15.29
机油压力传感器
Engine oil pressure sensor
1
Transmission oil temperature
37
LG856.15.30
变速油温传感器
1
sensor
38
变速油压传感器
Transmission oil pressure sensor
1
39
LG856.15.32
燃油液位传感器
Fuel level sensor
1
40
LG855.15.44
压力式发讯器
Pressure type signal sender
1
CY-II
41
LG856.15.33
制动压力传感器
Brake pressure sensor
1
42
制动灯开关
Brake light switch
1
JK150
43
LG856.15.10
仪表线束
Instruments wiring harness
1
87
