SPARE PART CATALOG
FOR
DONGFENG COMMERCIAL VEHICLE
EQ1044G80D3-985
DONGFENG AUTOMOBILE CO., LTD.
FOREWORD
1. The catalog has compiled the spare parts numbers, part names, quantities of the
parts in the assemblies of Dongfeng EQ1044G80D3-985 light commercial truck and
assembling figures of those assembly mechanisms for the reference of customers
when they purchase or order spare parts. This catalog can also provide references for
customers to get to know the assembling relations between those parts of the assem-
bly mechanisms of the vehicles.
2. When you submit your request of purchasing our parts or when ordering,
please offer correct and complete part numbers and clarify the part names and quan-
tities.
3. The same assembly of the same model may be chosen from different suppliers.
When you purchase spare parts, please choose the right ones according to the actual
configurations of your vechile.
4. The spare part catalog is compiled on base of the production drawings before
Aug., 2005. Due to continous improvements and perfections of our product construc-
tion, the structure, size or number of some parts may be changed, so please clarify
the production date of your vehicle when ordering.
5. Application File Office of Product Engineering Department of Commercial
Product R&D Institute of Dongfeng Automobile Co., Ltd. is responsible for the com-
piling of this spare part catalog. No copy to part of or all content of this catalog is
allowed before written approval.
DONGFENG AUTOMOBILE CO., LTD.
Aug., 2005
USING EXPLANATION
The catalog has compiled the spare part numbers, part names, quantities of the
parts in the assemblies of Dongfeng EQ1044G80D3-985 light commercial truck and
assembling figures of those assembly mechanisms for the customers as reference to
purchase or order spare parts.
1.Compiling Method of the Figure Numbers
Fig. No.：□××○○
□ ---representing letter of the English name of the assembly
×× --representing number of the systems of the vehicle
○○ --series number of the disassembling figure of the part in this system
△ ---identification number
Signification of the representing letters of the systems:
YN4102--YN4102QB engine
E--engine system
CL--clutch
T--transmission
S----frame&suspension system
P--propeller shaft
F----front axle
R--rear axle
W---wheel&spare wheel carrier
ST--steering system
B----braking system
EL--electric facilities
CA--cab
OT--cargo body&tools
2.Compiling Method of Page Numbers
Page：○○△ - ××
○○ --series number of the assembly or the system
△ ---identification number
×× --page number of the part figure and words of the assembly or the system
CATALOG
1. YN4102QB ENGINE
2. ENGINE SYSTEM
3. CLUTCH
4. GEAR BOX
5. PROPELLER SHAFT, CHASSIS FRAME,
SUSPENSION
6. FRONT & REAR AXLE
7. WHEEL & SPARE WHEEL CARRIER
8.STEERING SYSTEM
9.BRAKING SYSTEM
10.ELECTRIC FACILITIES
11.CABIN
12.CARGO BODY & TOOLS
1. YN4102QB ENGINE
FIG.YN4102-01
CYLINDER BLOCK (I)
1-1
FIG.YN4102-02
CYLINDER BLOCK (II)
1-4
FIG.YN4102-03
CYLINDER HEAD ASSEMLBY
1-6
FIG.YN4102-04
PISTON & LINK ROD ASSEMBLY
1-8
FIG.YN4102-05
CRANK SHAFT & FLYWHEEL
1-10
FIG.YN4102-06
CAMSHAFT ASSEMBLY
1-12
FIG.YN4102-07
VALVE SYSTEM
1-14
FIG.YN4102-08
TRANSMISSION SYSTEM
1-16
FIG.YN4102-09
SUCTION & EXHAUST SYSTEM
1-18
FIG.YN4102-10
OIL SUMP PAN PART
1-20
FIG.YN4102-11
OIL PUMP ASSEMBLY
1-22
FIG.YN4102-12
FAN & WATER PUMP ASSEMBLY
1-24
FIG.YN4102-13
COOLING WATER PIPELINE
1-26
FIG.YN4102-14
ELECTRIC SYSTEM
1-28
FIG.YN4102-15
FUEL PIPELINE ASSEMBLY
1-30
FIG.YN4102-16
INJECTOR
1-32
FIG.YN4102-17
INJECTION PUMP
1-34
FIG.YN4102-18
INJECTION ADVANCER
1-37
FIG.YN4102-19
DELIVERY PUMP
1-39
FIG.YN4102-20
GOVERNOR
1-42
FIG.YN4102-21
AIR COMPRESSOR
1-44
CYLINDER BLOCK (I)
FIG· YN4102-01
1-1
CYLINDER BLOCK (I)
FIG· YN4102-01
Mark
Part No.
Part Name
Q'ty
1
GB898-76
stud AM8 × 70
1
2
pin A12 × 25
2
3
GB898-76
stud AM10 × 45
6
4
495QA-01-021
nozzle
1
5
4100QB-01-026
gasket, back plate, gear chamber
1
6
gasket, back plate
1
7
4100QB-01-030
gasket, advancer housing
1
8
4100QB-01-031B
advancer housing
1
9
GB97-76
washer 8
3
10
GB21-76
small hex bolt M8 × 65
3
11
small hex bolt M8 × 16
1
12
GB21-76
hex bolt M8 × 30
1
13
GB93-87
washer 8
8
14
GB97-76
washer 8
8
15
gear chamber
1
16
DR55 × 80 × 12
oil seal
1
17
GB6170-86
nut M10
6
18
GB93-87
washer 10
6
19
GB97.1-85
washer 10
6
20
495QA-01-028
washer 10
1
21
GB5783-76
bolt M10 × 25
3
22
GB93-87
washer 10
3
23
495QA-01-035
gasket, injection pump
1
24
GB897-88
stud AM10 × 30
3
25
GB93-87
washer 10
3
26
GB97-76
washer 10
19
27
GB6170-86
nut M10
17
28
4102QB-01.01-002
front main bearing cover (I)
1
1-2
CYLINDER BLOCK (I)
FIG· YN4102-01
Mark
Part No.
Part Name
Q'ty
29
4100QB-03.02-005
cup φ 15
1
30
4102QB-01.01-005
bolt, main bearing cover
10
31
4102QB-01.01-003
middle main bearing cover (II， III， IV)
3
32
GB898-88
stud AM8 × 16
17
33
4102QB-01.01-004
rear main bearing cover (V)
1
34
GB93-87
washer 10
29
35
GB21-76
bolt M10 × 25
3
36
4100QB-1A-01-039
oil filter linking plate
1
37
GB898-88
stud AM8 × 30
3
38
4100QB-01.10-FT
welded front bracket assembly (left), enine
1
39
495QA-01-038
gasket, linking plate, oil filter
1
40
495QA-01-044
sensor connector, oil pressure warning device
1
41
GB898-88
bolt AM10 × 25
2
42
GB898-88
bolt AM10 × 75
2
43
4100QB-01-019
plug Φ 6, main oil duct
6
44
495QA-01.01-007
cup Φ 32
4
45
4102QB-01.01A
cylinder block
1
46
limiting sleeve, cylinder head
2
47
4102QB-01-011B
cylinder liner
4
48
water sealing ring
8
1-3
CYLINDER BLOCK (II)
FIG· YN4102-02
1-4
CYLINDER BLOCK (II)
FIG· YN4102-02
Mark
Part No.
Part Name
Q'ty
1
4100QB-01-024
gasket, cover, upper shaft sleeve, oil pump
1
2
495QA-01-023
bushing, driving shaft, oil pump
1
3
4102QB-01.13
welded rear upper cover plate assembly
1
4
4100QB-01-057
upper cover plate gasket
2
5
4100QB-03.02-005
cup Φ 15
1
6
495QA-01-016
O type sealing ring
1
7
495QA-01-015
plug
1
8
4100QB-01-045-CW
gasket, clutch housing
1
9
flywheel housing
1
10
GB93-87
washer 12
10
11
GB21-76
bolt M12 × 32
10
12
GB898-88
bolt AM12 × 25
2
13
DL100 × 125 × 12
oil seal
1
14
pin A12 × 30
2
15
4100QB-11-011
hinge bolt M16x1.5
1
16
4100QB-01.11-FT
welded front bracket assembly (right), engine
1
17
GB21-76
stud M10 × 25
3
18
GB923-88
cover shaped nut M8
4
19
JB982-77
combination washer 8
8
20
4100QB-01-056
front upper cover plate
1
21
GB3541-83
hinge bolt M10 × 1
3
22
GB898-88
stud AM8 × 28
4
23
4100QB-01-025A
cover, upper shaft sleeve, oil pump
1
24
GB21-76
bolt M8 × 25
2
1-5
CYLINDER HEAD ASSEMLBY
FIG· YN4102-03
1-6
CYLINDER HEAD ASSEMLBY
FIG· YN4102-03
Mark
Part No.
Part Name
Q'ty
1
GB5783-86
bolt M10 × 25
2
2
GB93-87
washer 10
2
3
4102QB-03-021A
rear shackle
1
4
495QA-01.01-007
cup Φ 32
4
5
4100QB-01-005A
gasket, cylinder head
1
6
495QA-03.01-006
cup Φ 24
2
7
bolt II, cylinder head
10
8
bolt III, cylinder head
4
9
GB898-88
stud M8 × 40
8
10
GB93-76
washer 8
8
11
GB51-76
nut M8
8
12
bolt Ⅰ , cylinder head
4
13
4100QB-03.03B.02
filler cover assembly
1
14
4100QB-03.03B.01
riveted cylinder head cover assembly
1
15
4100QB-03-017
nut, cylinder head cover
4
16
4100QB-03-016
gasket
4
17
sealing sleeve
4
18
GB898-88
stud AM10 × 75
4
19
gasket, cylinder head cover
1
20
GB5783-86
bolt M10 × 25
2
21
GB93-87
washer 10
2
22
4100QB-03-020A-EQ
front shackle
1
23
495QA-03.01-006
cup Φ 24
3
24
GB21-76
bolt M8 × 16
7
25
GB93-87
washer 8
7
26
495QA-03-009
rear cover plate, cylinder head
1
27
495QA-03-008
gasket, rear cover plate, cylinder head
1
28
4100QB-03.01C-001
cylinder head
1
1-7
PISTON & LINK ROD ASSEMBLY
FIG· YN4102-04
1-8
PISTON & LINK ROD ASSEMBLY
FIG· YN4102-04
Mark
Part No.
Part Name
Q'ty
1
4102QBZ-04-002A
top compression ring
4
2
4102QBZ-04-003A
second compression ring
4
3
4102QBZ-04.01B-002
expansion spring, oil scraper ring
4
4
4102QBZ-04.01B-003
spring lock
4
5
4102QBZ-04.01B-001
oil scraper ring body
4
6
4102QB-04-005A
piston pin
4
7
4102QBZ-04-001C
piston
4
8
bushing, link rod
4
9
4100QBZ-2-04.02-001
link rod body
4
10
4102QB-04-006
bearing shell, link rod
8
11
4100QBZ-2-04.02-003
bolt, link rod
8
12
4102QB-04.02-002
link rod cover
4
13
spring retaining ring for hole Φ 35
8
1-9
CRANK SHAFT & FLYWHEEL
FIG· YN4102-05
1-10
CRANK SHAFT & FLYWHEEL
FIG· YN4102-05
Mark
Part No.
Part Name
Q'ty
1
4100QBJ-05-001-N
bolt, crank shaft pulley
1
2
495QA-05-003
crank shaft pulley
1
3
495QA-05-004
front oil deflector
1
4
4102QB-05-006
crank shaft
1
5
4102QB-01-009
lower bearing shell, front rear main bearing (I, V)
2
6
4102QB-01-007
lower bearing shell, , middle main bearing (II, III, IV)
3
7
GB278-82
bearing 60203
1
8
column pin B10 × 25
1
9
4102QBZ-05-008A
flywheel
1
10
4102QB-05-010
fixing bolt, flywheel
6
11
4102QB-05-009A
lock gasket
3
12
495QA-05-011
limiting bolt, pressure plate, clutch
6
13
495-05-009
gear rin, flywheelg
1
14
thrust plate, crank shaft
4
15
upper bearing shell, middle main bearing(II, III, IV)
3
16
4102QB-01-008
upper bearing shell, front rear main bearing (I, V)
2
17
GB1096-76
flat key 10 × 60
1
1-11
CAMSHAFT ASSEMBLY
FIG· YN4102-06
1-12
CAMSHAFT ASSEMBLY
FIG· YN4102-06
Mark
Part No.
Part Name
Q'ty
4100QB-01-014-II
bushing II, camshaft
1
1
4100QB-01-014
bushingIII, camshaft
1
2
4102QB-02-001
camshaft
1
3
flat key A8 × 22
1
4
GB93-87
washer 8
2
5
GB21-76
bolt M8 × 25
2
6
4100QB-01.02-002
retaining ring, idle gear
1
7
GB93-87
washer 12
1
8
GB21-76
hex bolt M12 × 32
1
9
4100QB-02-004
thrust plate, camshaft
1
10
4100QB-01-013A
bushing (I), camshaft
1
1-13
VALVE SYSTEM
FIG· YN4102-07
1-14
VALVE SYSTEM
FIG· YN4102-07
Mark
Part No.
Part Name
Q'ty
1
4100QB-03.02-008
auxiliary rocker arm retainer
1
2
GB894.1-86-20
spring retaining ring Φ 20 for shaft
2
3
4100QB-03.02-006
washer
8
4
4100QB-03.02.01-002
bushing, rocker arm, valve
8
5
4100QB-03.02.01-001
rocker arm, valve
8
6
4100QB-03.02-001
rocker arm retainer
4
7
4100QB-03.02-004
spring, rocker arm shaft
3
8
4100QB-2-02-006
push rod, valve
8
9
tappet stem, valve
8
10
4100QB-03-001A
exhaust valve
4
11
4100QB-03.01-003A
exhaust valve retainer
4
12
outer spring, valve
8
13
inner spring, valve
8
14
upper spring retainer, valve
8
15
lock clamp, valve
16
16
suction valve
4
17
4100QB-03.01-004A
suction valve retainer
4
18
guide pipe， valve
8
19
4100QB-03.02-007
front auxiliary rocker arm retainer
1
20
rocker arm shaft
1
21
4100QB-03.02-005
cup Φ 15
2
22
4100QB-03.02-002
clearance adjusting screw, valve
8
23
GB6171-86
nut M8 × 1
8
24
GB898-88
bolt AM8 × 60
2
1-15
TRANSMISSION SYSTEM
FIG· YN4102-08
1-16
TRANSMISSION SYSTEM
FIG· YN4102-08
Mark
Part No.
Part Name
Q'ty
1
GB30-76
bolt M8 × 16
6
2
GB93-87
washer 6
6
3
4100QB-01-033A
gear, injection pump
1
4
GB21-76
bolt M12 × 22
1
5
GB93-87
washer 12
1
6
4100QB-01.02-002
retaining ring, idle gear
1
7
timing gear, crank shaft
1
8
idle gear
1
9
idle gear shaft
1
10
bushing, idle gear
1
11
timing gear, camshaft
1
1-17
SUCTION & EXHAUST SYSTEM
FIG· YN4102-09
1-18
SUCTION & EXHAUST SYSTEM
FIG· YN4102-09
Mark
Part No.
Part Name
Q'ty
1
495QA-09-001
exhaust pipe
1
2
4100QB-1A-09-002-NJ
double end stud, exhaust pipe
2
3
495QA-09-002
copper nut M10 × 1
3
4
GB898-88
stud AM8 × 28
8
5
GB898-88
stud AM8 × 50
1
6
4100QB-03-029A
gasket, air inlet pipe
1
7
4100QB-08-001F
air inlet pipe
1
8
4100QB-08-002A
gasket, air inlet connecting pipe
1
9
4100QB-08-003B
air inlet connecting pip
1
10
GB97.1-85
washer 8
2
11
GB21-76
bolt M8 × 25
2
12
GB898-88
stud AM8 × 20
7
13
4100QB-03-030
gasket, exhaust pipe
4
1-19
OIL SUMP PAN PART
FIG· YN4102-10
1-20
OIL SUMP PAN PART
FIG· YN4102-10
Mark
Part No.
Part Name
Q'ty
1
oil sump pangasket
1
2
4100QB-1A-01.06A.01
welded oil sump pan assembly
1
3
GB97-76
washer 8
29
4
GB93-87
washer 8
29
5
GB21-76
bolt M8 × 20
12
6
4100QB-1A-01.06-001
oil drain screw plug
1
7
JB982-77
combination washer 18
1
8
GB51-76
nut M8
17
9
4100QB-1A-01.06.03
welded dipstick sleeve
1
10
dipstick assembly
1
1-21
OIL PUMP ASSEMBLY
FIG· YN4102-11
1-22
OIL PUMP ASSEMBLY
FIG· YN4102-11
Mark
Part No.
Part Name
Q'ty
1
4100QB-01.03C.03
welded gauze assembly
1
2
4100QB-01.03-007
impurity collector housing
1
3
4100QB-01.03C-009
oil suction pipe
1
4
4100QBZ-01.03-003
driven gear shaft
1
5
4100QBZ-01.03A-006
oil pump body
1
6
4100QB-01.03C-005
paper gasket
1
7
4100QBZ-01.03F.02
driving shaft assembly
1
8
4100QBZ-01.03F-002
driven gear, oil pump
1
9
pin A4 × 26
1
10
4100QBZ-01.03-004
oil pump cover
1
11
4100QB-01.03D.05-002
guide sleeve
1
12
4100QB-01.03D.05-001
middle linking rod
1
13
pin B4 × 16
1
14
4100QB-01.03D-011
driving gear shaft
1
15
495QA-01.03-001
adjusting gasket
1
16
pin B5 × 12
1
17
4100QBZ-01.03.04A
oil outlet pipe assembly, oil pump
1
18
GB5783-86
bolt M8 × 22
1
19
GB93-97
washer 8
1
20
4100QB-01.03-008A
paper gasket
1
21
bolt M8 × 60
1
1-23
FAN & WATER PUMP ASSEMBLY
FIG· YN4102-12
1-24
FAN & WATER PUMP ASSEMBLY
FIG· YN4102-12
Mark
Part No.
Part Name
Q'ty
1
GB68-76
screw M6 × 12
3
2
4100QB-06.01C-008
wate pumpcover plate
1
3
4100QB-06.01C-007
gasket
1
4
4100QBZ-06.01-004
impeller, wate pump
1
5
IIF17
water seal assembly
1
6
4100QB-06.01-002
wate pump shaft
1
7
wate pump body
1
8
GB278-82
bearing 60203
2
9
4100QB-06.01A-002
spacer sleeve, bearing
1
10
4100QB-06.01-009B
wate pump hub
1
11
495QA-06B-015A
pulley, wate pump
1
12
GB12732-91
fan belt 13 × 8 × 1100
2
13
GB52-76
nut M12 × 1.25
1
14
GB93-87
washer 12
1
15
GB97-76
washer 12
1
16
GB21-76
bolt M8 × 16
4
17
495QA-06-001
locking gasket
1
18
Z420
fan part
1
19
4102QB-06-017
small circulating rubber pipe
1
20
Q68030
ring clamp Φ 30 for rubbber hose
2
21
GB1152-79
straight force-feed oil cup M60
1
22
semiround key 5 × 7.5 × 19
1
1-25
COOLING WATER PIPELINE
FIG· YN4102-13
1-26
COOLING WATER PIPELINE
FIG· YN4102-13
Mark
Part No.
Part Name
Q'ty
1
4100QB-03-010
gasket, front cover plate, cylinder head
1
2
4100QB-03.04C-001
front cover plate, cylinder head
1
3
EQ140
water temperature sensor
1
4
GB97-76
washer 8
2
5
GB93-87
washer 8
2
6
GB21-76
bolt M8 × 45
2
7
GB21-76
bolt M8 × 25
2
8
GB93-87
washer 8
2
9
GB97-76
washer 8
2
10
4100QB-03.04-002
gasket, thermostat cover
1
11
TZ2035-00
wax coolerstat
1
12
EQ4100QB-03.04-008
small circulating water outlet screw sleeve
1
13
GB892-77
combination washer 14
1
15
GB21-76
bolt M8 × 35
2
16
GB97.1-85
washer 8
2
17
GB93-87
washer 8
2
18
4100QB-03.04B-003
thermostat cover
1
19
4100QB-03.04-004
rectangle washer
1
20
4102QB-01.08-001
control lever, water valve
1
21
4100QB-01.08-002A
support, control lever, water vavle
1
22
1305C-010
water drain valve assembly, cylinder block
1
23
GB91-862 × 25
split pin 12 × 25
1
24
4100QB-01.08-004
shield
11
25
GB30-76
bolt M6 × 16
1
26
GB93-87
washer 6
2
1-27
ELECTRIC SYSTEM
FIG· YN4102-14
1-28
ELECTRIC SYSTEM
FIG· YN4102-14
Mark
Part No.
Part Name
Q'ty
1
GB21-76
bolt M8 × 30
1
2
4100QB-01-060
adjusting frame, generator
1
3
JFWB25C
generator
1
4
GB97-76
washer 8
3
5
GB93-87
washer 8
3
6
GB51-76
nut M8
3
7
pulley, gererator
1
8
495QA-01-058C
bolt M10 × 130
1
9
4100QB-01.09A
welded bracket assembly, generator
1
10
GB21-76
bolt M8 × 45
1
11
GB97-76
washer 10
1
12
GB93-87
washer 10
1
13
GB51-76
nut M10
1
14
GB21-76
bolt M8 × 80
1
15
J3Q5A
starter
1
16
GB52-76
nut M10
2
17
GB93-87
washer 12
2
18
GB898-88
stud AM12 × 25
2
1-29
FUEL PIPELINE ASSEMBLY
FIG· YN4102-15
1-30
FUEL PIPELINE ASSEMBLY
FIG· YN4102-15
Mark
Part No.
Part Name
Q'ty
1
4100QB-11-001
cushion pipe, ring shaped connector
4
2
diesel filter
1
3
4100QB-11.03
delivery rubber pipe
1
4
4100QB-11.04
delivery rubber pipe
1
5
4100QB-11.02
delivery rubber pipe
1
6
4100QB-11.01.02B
high pressure fuel piep clamp, cylinder 2
1
7
throttle handle
1
8
GB3541-83
hinge bolt M14 × 1.5
1
9
delivery pump
1
10
A
injection pump assembly
1
11
P37-1-001
sealing cushion, injection nozzle
4
12
4100QB-11.01
high pressure fuel pipe assembly
1
13
4100QB-11.01.01A-001
lower clamp plate, pipe clamp, cylinder 3
1
14
4100QB-11.01.01A-002
rubber cushion, pipe clamp, cylinder 3
2
15
4100QB-11.01.01A-003
upper clamp plate, pipe clamp, cylinder 3
1
16
4100QB-11.05D
fuel return pipe assembly, injection nozzle
1
17
S
injector assembly
4
18
BT1-0201
fuel return screw
4
19
combination sealing ring (M8)
8
20
4100QB-11.01.03B
high pressure fuel pipe clamp part, cylinder 1
1
21
SG79-75
delivery pipe Φ 4.6 × 1.5 × 1800
1
22
fuel tank
1
23
24
25
26
27
28
1-31
INJECTOR
FIG· YN4102-16
1-32
INJECTOR
FIG· YN4102-16
Mark
Part No.
Part Name
Q'ty
1
filler
1
2
injection nozzle body
1
3
fixing cap, injection nozzle
1
4
spacer sleeve
1
5
injection nozzle
1
6
high pressure fuel pipe union
1
7
slot filter
1
8
fuel return connector
1
9
adjusting gasket
1
10
pressure fuel duct
1
11
pressure adjusting spring
1
12
push rod, valve
1
13
limiting pin
1
14
needle valve
1
1-33
INJECTION PUMP
FIG· YN4102-17
1-34
INJECTION PUMP
FIG· YN4102-17
Mark
Part No.
Part Name
Q'ty
1
Q6.02.26
cross recessed screw6 × 16
4
05B129-0006-* (fit
2
side cover, bearing
1
the engine)
3
05B129-0007
O type rubber sealing ring
1
4
GB297
conical roller bearing 7203
2
05B88-0203(to
5
adjusting washer
1
adjusting need)
6
semiround key 3 × 16
1
7
05B88-0202
retaining ring, camshaft
1
8
Fit the engine
camshaft
1
9
05B129-0002
guard cap, gear rod
1
10
0 B129-00035
copper washer
1
11
05B129-0001
adjusting gear rof
1
12
05B129-0102-2
screw plug, fuel duct
1
13
05B129-0103
copper washer
1
14
04Q09002
air bleeding screw
3
15
04Q02003
copper washer
3
16
05B129-0104
fuel pipe union
1
17
05BT I-0106
copper washer
1
18
04Q06003
antifouling washer
1
19
05BT I-0106
copper washer
1
20
Q6.02.19
screw, fuel pipe
1
21
Q6.02.21
overflow valve part
1
22
GB898-88
double end stud AM6 × l6
3
23
GB5783-86
small hex bolt M8 × 10
2
24
04Q02005
copper washer
2
05B129-0101-* (fit
25
injection pump body
1
the engine)
26
GB900
double end stud M6 × 18
2
27
05B129-05B
prestroke adjusting gasket
2
1-35
INJECTION PUMP
FIG· YN4102-17
Mark
Part No.
Part Name
Q'ty
28
07T7B-05B
breather part
1
29
04Q02011
copper washer
1
30
05B129-0107
limiting pin, tappet stem body
2
31
05B129-0106
aluminium seal
2
32
05B129-0105
limiting bushing, gear rod
1
33
M6GB6173-86
hex flat nut
2
34
6GB859-87
light spring washer
2
35
05B129-0009
washer
2
36
05B129-08
buffering valve part
1
37
05B129-0302
O type rubber sealing ring
1
38
05B129-0301-3
limitor, oil outlet valve
1
05B129-0315-
39
spring, oil outlet valve
1
*(optional, as need)
40
05B129-0310
high pressure sealing washer
1
41
Fit the engine
oil outlet valve
1
42
05B129-0312
sealing washer
2
43
Fit the engine
column plug coupling
1
44
05B129-0303
O type rubber sealing ring
2
45
05B129-0305-2
limiting tube, gear ring
1
46
05B129-0306-3
ol volume controlling tube
1
47
05B129-0307
upper retainer, column plug spring
1
48
05B129-0308-2
column plug spring
1
49
05B129-0309
lower retainer, column plug spring
1
50
05B129-04
tappet stem body part
1
51
GB6170
I type nut M12
1
52
GB93
standard spring washer 12
1
53
05T21-17
oil seal part, bearing
1
54
05TAX-0019
limiting screw, gear rod
1
55
04Q02003
copper washer
1
1-36
INJECTION ADVANCER
FIG· YN4102-18
1-37
INJECTION ADVANCER
FIG· YN4102-18
Mark
Part No.
Part Name
Q'ty
1
nut
1
2
stop gasket
1
3
coulking cushion
1
4
adjusting gasket
1
5
coulking cushion
1
6
driving disc part
1
7
spring
2
8
adjusting gasket
2
9
fly weight
2
10
driven disc part
1
11
spring washer
1
12
cover shaped nut
1
13
spring washer
2
14
bolt
2
1-38
DELIVERY PUMP
FIG· YN4102-19
1-39
DELIVERY PUMP
FIG· YN4102-19
Mark
Part No.
Part Name
Q'ty
1
Q6.02.26
screw plug
1
2
Q6.02.27
copper washer
1
3
Q6.02.25
piston spring
1
4
Q6.02.24
piston
1
5
delivery pump body
1
6
521-015
locking ring
1
521-013
mandril coupling
1
7
521-004
mandril coupling
1
8
521-005
tappet stem
1
9
521-006
sliding block
2
10
521-007
roller pin
1
11
521-008
roller
1
12
Q6.02.08
pin
1
13
Q6.02.07
pull button, hand pump
1
14
Q6.02.06
spring, hand pump
1
15
Q6.02.05
upper cover, hand pump
1
16
Q6.02.20
piston part, hand pump
1
17
Q6.02.02
sealing washer
1
18
Q6.02.01
hand pump body
1
19
Q6.02.18
copper washer
2
20
Q6.02.19
check valve spring
2
21
Q6.02.21
check valve
2
22
Q6.02.13
check valve retainer
2
23
Q6.02.16
antifouling washer
2
24
Q6.02.15
copper washer
4
25
Q6.02.23
gauze part
1
26
Q6.02.22
screw, oil inlet pipe
1
27
Q6.02.14
screw, oil outlet pip
1
1-40
DELIVERY PUMP
FIG· YN4102-19
Mark
Part No.
Part Name
Qty
28
Q6.02.17
oil outlet pip union
1
1-41
GOVERNOR
FIG· YN4102-20
1-42
GOVERNOR
FIG· YN4102-20
Mark
Part No.
Part Name
Q'ty
1
sliding sleeve
1
2
balance weigt
1
3
backward torsion spring
1
4
fulcrum pin
1
5
roller
1
6
stroke adjusting screw
1
7
staring spring
1
8
negative correction mandril
1
9
negative correction spring
1
10
governer bracket
1
11
roller pin
1
12
reverse pin
1
13
supporting pin
1
14
negative correction bracket
1
15
positive correction spring
1
16
corrector sleeve
1
17
positive correction mandril
1
18
tension rod
1
19
main governor spring
1
20
idle spring
1
1-43
AIR COMPRESSOR
FIG· YN4102-21
1-44
AIR COMPRESSOR
FIG· YN4102-21
Mark
Part No.
Part Name
Q'ty
1
4100-3D
air compressor
1
2
JB982
combination washer 10
2
3
4100QB-11-010
hinge bolt M10X1
2
4
JB982
combination washer 10
2
5
4100QB-11-011
hinge bolt M16X1.5
2
6
4100QB-11.04
delivery rubber pipe
2
7
4100QB-11.08D
delivery rubber pipe
2
4100QB-22-001E
1
8
bearer, air compressing pump
4100QB-22-001E-FT
1
9
GB97.1
washer 12
2
10
GB93
washer 12
2
11
GB5783
bolt M12X30-8.8
2
12
4100QB-01-062C
bearer, gererator
1
13
GB5783
bolt M12X30-8.8
4
14
GB6170
nut M10
1
15
GB93
washer 10
1
16
GB97.1
washer 10
2
17
JFW25C1
gererator
1
18
495QA-01-058C
bolt
1
19
GB96
washer 8
1
20
GB21-76
bolt M8X25
1
21
GB21-76
bolt M8X20
1
22
4100QB-01-060A
adjusting frame, gererator
1
AV17X1219Li
compressor belt ( for 4100QB-22-001E)
1
23
AV17X1227Li
compressor belt (for 4100QB-22-001E-FT)
1
24
4100QB-22-010
linking bolt, compressor
4
25
GB5783
bolt M10X45
1
AV17X1092Li
1
26
V belt, fan (toothed belt)
AV17X1113Li
1
1-45
2. ENGINE SYSTEM
FIG.E1001
ENGINE SUSPENSION
2-1
FIG.E1101
FUEL TANK & PIPE
2-3
FIG.E1102
THROTTLE CONTROL
2-5
FIG.E1103
SUCTION SYSTEM
2-8
FIG.E1201
EXHAUST SYSTEM
2-10
FIG.E1301
COOLING SYSTEM
2-12
ENGINE SUSPENSION
FIG· E1001
2-1
ENGINE SUSPENSION
FIG· E1001
Mark
Part No.
Part Name
Q'ty
1
10QB26-01017
bracket assembly,front suspension, engine
2
Q150B1030
bolt
8
Q40310
spring washer
8
Q40110
flat washer
8
Q340B10
I type hex nut
8
2
10QB80-01020
cushion assembly, engine front suspension
2
Q340B10
I type hex nut
4
big washer
4
Q40310
spring washer
4
3
10QB26-01045
right bracket, engine rear suspension
1
4
10Q01-01049
bolt -engine rear suspension
1
Q40218
big washer
1
Q40318
spring washer
1
Q381B18
I type hex channel nut
1
Q500B0440
split pin
1
5
cushion assembly, engine rear suspension
1
Q150B1445
hex bolt
4
flat washer
4
Q340B14
I type hex nut
8
6
10QB26-01040
left bracket, engine rear suspension
1
Q150B1225
bolt
6
Q40312
spring washer
6
2-2
FUEL TANK & PIPE
FIG· E1101
2-3
FUEL TANK & PIPE
FIG· E1101
Mark
Part No.
Part Name
Q'ty
1
1101QATD-001
fuel tank assembly
1
2
11Q01-01115
fuel tank strap
2
3
11Q01-01105-A
fuel tank bracket assembly
2
Q150B1030
bolt
8
Q40110
flat washer
8
Q40310
spring washer
8
Q340B10
nut
8
4
11Q01-01110
fuel tank band assembly
2
Q500B3216
split pin
2
Q510B0850
pin shaft
2
Q340B08
I type hex nut
4
flat washer
4
5
11.2D-04034
channel ring
2
6
11QB80-04010
hose- fuel tank to prefilter
1
JK-442.016
throat clamp
2
7
11N-04025
straight pipe union assembly
1
8
11.2D-04027
sealing washer
4
9
diesel prefilter assembly
1
Q150B0830
bolt
2
Q340B08
I type hex nut
2
flat washer
2
Q40308
spring washer
2
10
11QB80-04040
hose assembly- prefilter to delivery pump
1
JK-442.016
throat clamp
2
12
11QB80-04030
hose assembly- fuel return
1
JK-442.016
throat clamp
2
13
11.2D-04125
one-way pipe union
1
11NL-04038
pipe union screw
1
2-4
THROTTLE CONTROL
FIG· E1102
2-5
THROTTLE CONTROL
FIG· E1102
Mark
Part No.
Part Name
Q'ty
acceleration transmission device assembly (includ-
11QB30-08020
1
ing 1, 3, 4, 8)
1
11V66-08031
limiting stopper assembly, bracket
1
Q150B0830
bolt
2
flat washer
2
Q40308
spring washer
2
acceleration transmission control
cable
2
11QB30-08050
1
assembly
ZD250x7.5
nylon strap
2
flat washer
1
3
11QB30-08026
acceleration push rod assembly
1
Q40112
flat washer
1
Q500B2530
split pin
1
4
11N-08036
plastic bushing
2
11QB30-08010
acceleration pedal assembly
1
5
11QA-08011
acceleration pedal
1
6
11QA-08014
pin shaft, linking pedal to pedal bracket
1
Q43604
split retaining ring
1
7
11QB30-08015
acceleration pedal bracket assembly
1
bolt
1
hex thin nut
1
Q1500614
bolt
2
flat washer
2
Q40306
spring washer
2
8
11QA-08023
backward spring, acceleration push rod
1
9
11V66-08030
limiting bracket assembly
1
10
11QB80-08300
engine stop control cable assembly
1
Q1500620
bolt
2
flat washer
2
Q40306
spring washer
2
2-6
THROTTLE CONTROL
FIG· E1102
Mark
Part No.
Part Name
Q'ty
nut
2
2-7
SUCTION SYSTEM
FIG· E1103
2-8
SUCTION SYSTEM
FIG· E1103
Mark
Part No.
Part Name
Q'ty
1
1109QB80-001
air filter assembly
1
1109QF16-020
main filter element, air filter
1
1109QF16-030
safety filter element, air filter
1
Q150B0835
bolt
6
nut
6
Q40308
flat washer
6
Q340B08
spring washer
6
2
11QB80-09021
air inlet rubber pipe
1
JK-442.080
throat clamp
1
JK-442.120
throat clamp
1
3
11V50-09042
air inducting rubber pipe, air filter
1
Q672120
ring clamp
1
4
air inducting pipe assembly
1
5
11V50-09071BGY
lower bracket, air inducting pipe
2
11V50-09065
cushion assembly, air inducting pipe
3
spring washer
6
Q40306
spring washer
3
I type hex nut
6
11V50-09069
air inducting pipe cup cushion- cabin
1
Q150B0820
bolt
2
flat washer
2
Q40308
spring washer
2
6
11V50-09061BGY
upper bracket, air inducting pipe
1
Q150B0820
bolt
2
flat washer
2
Q40308
spring washer
2
2-9
EXHAUST SYSTEM
FIG· E1201
2-10
EXHAUST SYSTEM
FIG· E1201
Mark
Part No.
Part Name
Q'ty
1
12QB80-03010
air inlet pipe assembly, muffler
1
2
12DD-03034
ring clamp -fixing muffler rear end
2
Q150B1035
bolt
2
Q40110
flat washer
2
Q40310
spring washer
2
Q340B10
I type hex nut
2
3
1201BC01-001
muffler assembly
1
4
12D-03033-A
ring clamp -fixing muffler
2
5
12.6B-03028
front hung plate
2
Q150B0830
bolt
2
Q340B08
nut
2
flat washer
2
Q40308
spring washer
2
6
12DD-03027
cushion
4
7
12DD-03028
gasket-cushion
4
Q173B1265
bolt
2
Q381B12
I type hex nut
2
Q500B3230
split pin
2
8
12Q01-03026
supporing plate
2
Q150B1030
screw, muffler
3
Q340B10
nut
2
Q40310
spring washer
2
9
12DD-03036
exhaust pipe, muffler
1
2-11
COOLING SYSTEM
FIG· E1301
2-12
COOLING SYSTEM
FIG· E1301
Mark
Part No.
Part Name
Q'ty
1
1301QB80D-001
radiator assembly
1
2
13QA25-02026
left side support, radiator
1
340B10
I type hex nut
2
Q40110
flat washer
2
Q40310
spring washer
2
3
13Q01-02015
shock absorbing cushion assembly
2
Q340B08
I type hex nut
4
Q40310
spring washer
4
Q340B08
nut
6
5
13QA-02020
shock absorbing cushion assembly, radiator
2
bolt
2
Q340B08
nut
2
Q40308
spring washer
2
Q40208
big washer
4
6
13QA25-02027
right side support, radiator
1
Q340B10
I type hex nut
2
Q40110
flat washer
2
Q403010
spring washer
2
7
13QB80D-03011
water outlet pipe, engine
1
JK-442.050
throat clamp
2
8
13QB80D-03012
ewater inlet pipe, engine
1
JK-442.050
throat clamp
2
9
13QB80D-09011
fan shroud
1
bolt
4
Q40206
flat washer
4
Q40306
spring washer
4
10
13QB30-03031
condensing pipe(only for 13QB80-0001)
1
13QB81-03031
condensing pipe(only for 13QB81-0001)
1
2-13
COOLING SYSTEM
FIG· E1301
Mark
Part No.
Part Name
Q'ty
11Q01-04023
channel ring
1
JK-442.016
throat clamp
2
11
1311QE1-010
expansion tank assembly
1
13QY4A-11032
bracket, expansion tank
1
bolt
2
Q340B08
nut
2
Q40308
spring washer
2
flat washer
2
2-14
3. CLUTCH
FIG.C1601
CLUTCH HOUSING
3-1
FIG.C1602
CLUTCH COVER & PRESSURE PLATE
3-3
FIG.C1603
CLUTCH MASTER PUMP
3-5
FIG.C1604
CLUTCH SUB PUMP
3-7
FIG.C1605
CLUTCH CONTRAL
3-9
CLUTCH HOUSING
FIG· C1601
3-1
CLUTCH HOUSING
FIG· C1601
Mark
Part No.
Part Name
Q'ty
1
16Q07-02060
release forkshaft & release fork arm
1
semiround key
1
2
16Q07-01010
clutch housing assembly ( including 2, 3)
1
16Q07-01015B
clutch housing
1
bolt
2
Q150B1035
bolt
9
Q40310
spring washer
11
Q340B12
I type hex nut
6
Q40312
spring washer
6
3
16Q07-01019
bushing
2
4
16Q07-01017-A
front sealing gasket, gear box
1
5
ventilation cover, clutch
1
bolt
2
Q40306
spring washer
2
6
16Q07-01014
bearing cover, shaft 1
1
16Q07-01020
bearing cover & oil seal assembly, shaft 1
1
Q150B0622-J0
bolt
4
Q40306
spring washer
4
7
16Q07-02063
release fork, clutch
1
16Q07-02065
release fork with pin assembly, clutch
1
Q5280312
spring column pin
2
Q150B1030
bolt
1
Q40310
spring washer
1
8
16Q07-02050
release bearing retainer & bearing assembly
1
3-2
CLUTCH COVER & PRESSURE PLATE
FIG· C1602
3-3
CLUTCH COVER & PRESSURE PLATE
FIG· C1602
Mark
Part No.
Part Name
Q'ty
1
1601Q07-090
clutch cover & pressure plate assembly
1
2
driven disc assembly, clutch
1
3-4
CLUTCH MASTER PUMP
FIG· C1603
3-5
CLUTCH MASTER PUMP
FIG· C1603
Mark
Part No.
Part Name
Q'ty
1
DH620-3505014
bolt, outlet union
1
2
DH620-3505015
copper washer 16
2
3
WB.LZ206C-160242
outlet union
1
WB.LZ206C-1602041Ⅰ
4
cylinder block
1
/II
5
ZQ6450-3501077A
sealing retainer, pipe union
1
TOYATO 1600/2000 flat valve, clutch master
6
406-80
1
pump
7
WB.LZ206-1602544
drag rod
1
8
WB.6430-1602543
spring, check valve
1
9
WB.6430-1602545
check valve body
1
10
WB.6430-1602542B
spring
1
11
WB.6430-1602547
spring retainer
1
12
WB.6430-1602546
split retaining ring
1
TOYATO MS112 auxiliry cup,
column
plug,
13
90947-01119
2
clutch sub pump
14
WB.LZ206-1602541
piston
1
15
Q43022
spring retaining ring22 for hole
1
16
WB.LZ206-1602533
shield
1
17
WB.LZ206-1602534
push rod
1
18
hex nut M8
1
19
WB.LZ158F-1602044
push rodfork
1
3-6
CLUTCH SLAVE PUMP
FIG· C1604
3-7
CLUTCH SLAVE PUMP
FIG· C1604
Mark
Part No.
Part Name
Q'ty
1605A1-04
clutch slave pump assembly
1
bolt
-fixing clutch slave pump assembly on
2
bracket
Q40310
spring washer
2
1
3513D-042
backward spring
1
2
1605D5-022
screw fork-clutch slave pump
1
hex thin nut
1
Q510B1038
pin shaft
1
Q500B3216
split pin
1
Q4110
flat washer
1
3
1605.6B-021
push rod- clutchslave pump
1
4
1605D5-020
push rod assembly- clutchslave pump
1
5
1605D5-031
shield- clutch slave pump
1
Q50510150
steel locking wire
1
6
Q43024
spring retaining ring for hole
1
7
1605D5-016
piston-clutch slave pump
1
8
1605D4-013
rubber ring, clutch slave pump
1
9
1605D5-012
limiting block, piston-clutch slave pump
1
10
16C-02053
shackle, backward spring
1
11
1604D5-044
air bleeding bolt cover
1
12
1604D5-043
air bleeding bolt
1
13
1605D5-011
pump body- clutch slave pump
1
14
16Q07-02041
bracket-clutch slave pump
1
bolt
3
Q40310
spring washer
3
3-8
CLUTCH CONTROL
FIG· C1605
3-9
CLUTCH CONTROL
FIG· C1605
Mark
Part No.
Part Name
Q'ty
1
16V45-02110
clutch pedal bracket
1
Q150B0820
bolt
1
flat washer
1
Q40308
spring washer
1
2
1604V45-010-A
clutch master pump assembly
1
Q340B08
I type hex nut
2
Q40308
spring washer
2
3
17QA-03122
needle pin
1
4
16QA-02021
welded clutch pedal assembly
1
6
16QA-02037
clutch pedal shaft
1
Q340B08
I type hex nut
1
spring washer
1
7
16QA-02039
backward spring, clutch pedal
1
8
16QA-02115-A
lower fixing plate assembly- clutch pedal bracket
1
front oil pipe assembly- clutch master
pump to
9
16QB30-06030
1
slave pump
16QA-06032
dust boot
1
10
16QAF-06066
bracket
1
Q150B0820
bolt
1
flat washer
1
Q40308
spring washer
1
Q340B08
I type hex nut
1
11
16QB30-06040
front oil pipe assembly, clutch
1
Q351B16
hex thin nut
2
12
35QA-06081
single pipe clamp
2
13
16QB80-06050
rear oil pipe assembly, clutch
1
14
35QA-06071
clip
1
16
16QB26-06060
clutch hose assembly
1
17
1605.6B2-010
clutch sub pump assembly
1
3-10
4. GEAR BOX
FIG.T1701
GEAR BOX HOUSING
4-1
FIG.T1702
GEAR BOX TOP COVER
4-3
FIG.T1703
GEAR BOX UPPER COVER
4-5
FIG.T1704
IMPUT SHAFT & CLUTCH HOUSING
4-7
FIG.T1705
OUTPUT SHAFT
4-9
FIG.T1706
INTERMEDIATE SHAFT
4-14
FIG.T1707
REVERSE GEAR SHAFT
4-8
GEAR BOX HOUSING
FIG· T1701
4-1
GEAR BOX HOUSING
FIG· T1701
Mark
Part No.
Part Name
Q'ty
1
Q150B1018
bolt
6
2
Q40410
sprng washer
6
3
1700.01-026
cover board, power take-off hole
1
4
1700.01-027
gasket, power take-off hole cover
1
5
535-0021A1
gear box housing
1
6
Q614B04
square head conical screw plug
2
7
1800HG-326
flexible shaft joint
1
8
1800C-327
o ring, flexible shaft joint
1
9
535-5911A1
driven gear, odometer
1
10
1700.05-152
gasket, gear box rear cover
1
11
rear cover, gear box
1
12
1800.01-336A2
oil thrower
1
13
50X70X12SB
rubber oil seal, skeleton type
1
14
1800.01-337A
oil thrower
1
15
1800.01-339
oil baffle
1
16
1700Q08-173
locating bolt, brake drum
4
17
530-837A1
flange
1
18
nut
1
19
3507Q07-010
parking brake assy
1
20
WTL10X730
pull wire assy
1
21
bolt
9
22
Q40410
spring washer
9
23
WTM16X38
supporting pin, fork
2
24
Q41816
wave sprin washer
2
4-2
GEAR BOX TOP COVER
FIG· T1702
4-3
GEAR BOX TOP COVER
FIG· T1702
Mark
Part No.
Part Name
Q'ty
1
535-8000A1
top cover assy
1
530-920E2
gear shift shaft assy
1
2
16X30X10SB
rubber oil seal, skeleton type
1
3
530-922B1
top cover, gear box
1
4
1700HG-917A1
gear select swing
1
5
1700Q08-936
tommy
1
6
plain washer
1
7
nut
1
8
Q72120
spacer
1
9
Q5280530
elestic straight pin
1
Q5280330
elestic straight pin
1
10
bolt
4
11
Q40310
spring washer
4
12
1700Q08-204
gasket spacer, top cover
1
13
9.6X14X2.2
o ring
1
14
535-8080A1
gear select arm assy
1
15
1700.01-923
gear shift swing
1
16
1700.01-924
balance spring, gear select
2
17
vent plug assy
1
4-4
GEAR BOX UPPER COVER
FIG· T1703
4-5
GEAR BOX UPPER COVER
FIG· T1703
Mark
Part No.
Part Name
Q'ty
1
Q72120
spacer
3
2
1700.01-271
gear shift fork shaft, 4th and 5th speed
1
3
1700.05-261
gear shift fork shaft, 2nd and 3rd speed
1
4
1700.01-251
gear shift fork shaft, 1st and reverse speed
1
5
535-6021A1
upper cover, gear box
1
6
1700N-257
locating bolt
1
7
Q40312
spring washer
1
8
1700.01-253
guide block, 1st and reverse speed
1
9
Q50512150
steel locking wire
1
10
catch bolt, gear shift fork
1
11
Q150B0835
bolt
4
12
Q40308
spring washer
4
13
1700.01-214
gasket, upper cover
5
14
bolt
8
15
JK236
reverse gear switch
1
16
Q966095
steel ball
3
17
Q5221020
straight pin
1
18
1700.01-292
interlock straight pin
5
19
1700D5-215-D203
screw plug
2
20
1700.01-291
spring, lock gear shift fork
1
21
Q966075
steel ball
1
22
535-6475A1
guide block, 4th and 5th speed
3
23
541-6473
gear shift fork, 2nd and 3rd speed
3
24
WTB14X26X15
gear shift block
1
25
1700.05-262
gear shift fork, 2nd and 3rd speed
1
26
1700.01-252
gear shift fork, 1st and reverse speed
2
1
1
4-6
IMPUT SHAFT & CLUTCH HOUSING
FIG· T1704
4-7
IMPUT SHAFT & CLUTCH HOUSING
FIG· T1704
Mark
Part No.
Part Name
Q'ty
1
1700Q08-137
synchronizer cone, 5th gear
1
2
530-031E6
imput shaft
1
3
bearing
1
4
flat wire ring for shaft
1
5
circlip for shaft
1
6
16Q07-020
oil seal
1
7
1700HG-042
gasket, imput shaft bearing cover
1
8
ventilating cover board, clutch
1
9
16Q07-01010
clutch housing (with bush)
1
10
Q340B12
nut
6
11
Q1211240
double head stud
6
12
Q40312
spring washer
6
13
16Q07-02060
release lever assy
1
14
woodruff key
1
15
16Q07-02051
release bearing seat
1
16
996911
release bearing
1
17
Q5280312
elastic straight pin
2
18
16Q07-02063
release fork
1
19
Q40310
spring washer
1
20
Q150B1030
bolt
1
4-8
OUTPUT SHAFT
FIG· T1705
4-9
OUTPUT SHAFT
FIG· T1705
Mark
Part No.
Part Name
Q'ty
1
needle bearing
1
2
Q43336
flat wire ring for shaft
1
3
1700.05-149
balking ring, 4th and 5th gear
2
4
535-141A1
gear sleeve, synchronizer
1
5
1700.05-138
gear hub, synchronizer
1
6
1700.05-142
spring seat, synchronizer
3
7
8X10 roller
cylindrical roller
3
8
1700.05-139
sliding block spring, synchronizer
3
9
530-135E
5th gear assy, output shaft
1
10
needle bearing
1
11
1700.01-134
thrust thimble, 3rd gear
1
12
1700.01-133
thrust ring, 3rd gear
2
13
530-131E
3rd gear, output shaft
1
14
1700.01-121
conical disc, 2nd and 3rd synchronizer
2
15
1700.01-120
balking ring assy, 2nd and 3rd gear synchronizer
1
16
K485430
needle bearing
1
17
Q43355
flat wire ring for shaft
1
18
1700.05-132
fixed tooth seat, 2nd and 3rd gear
1
19
1700Q08-127
2nd gear, output shaft
1
20
K556140
needle bearing
1
21
1700.01-117
thrust thimble, 2nd gear
1
22
1700.01-116
thrust ring, 2nd gear
2
23
528-111C
1st gear
1
24
K586334
needle bearing
1
25
530-105A2
output shaft
1
26
528-113C
sliding tooth sleeve, 1st and reverse gear
1
27
528-112B
reverse gear, output shaft
1
28
K586330
needle bearing
1
4-10
OUTPUT SHAFT
FIG· T1705
Mark
Part No.
Part Name
Q'ty
29
1700.01-114
thrust washer, reverse gear
1
30
bearing
1
31
flat wire ring for shaft
1
32
530-323A
thrust ring, odometer drive gear
1
33
530-521E1
drive gear, odometer
1
4-11
INTERMEDIATE SHAFT
FIG· T1706
4-12
INTERMEDIATE SHAFT
FIG· T1706
Mark
Part No.
Part Name
Q'ty
1
bearing
1
2
spring ring for shaft
1
3
530-056E4
constant mesh gear, intermediate shaft
1
4
1700.01-047
spacer sleeve, intermediate shaft
1
5
530-053E
intermediate shaft
1
6
1700Q08-051
4nd gear, intermediate shaft
1
7
Q5500828
semiround key
1
8
528-048B
intermediate shaft
1
9
NUP307NM
bearing
1
10
Q43380
flat wire ring for shaft
1
11
1700.01-073A
nut locking piece
1
12
Q35130
nut
1
4-13
REVERSE GEAR SHAFT
FIG· T1707
4-14
REVERSE GEAR SHAFT
FIG· T1707
Mark
Part No.
Part Name
Q'ty
1
530-095A
gear spacer sleeve, reverse gear
1
2
1700.01-094
inner thrust shim, reverse gear
2
3
528-082B
reverse gear
1
4
K283317
needle bearing
2
5
1700.01-083
space sleeve, reverse gear needle bearing
1
6
1700.01-093
thrust outer shim, reverse gear
1
7
1700.01-092A
reverse gear shaft
1
8
1700.01-098
lock spacer, reverse gear shaft
1
9
17000.01-096
o ring
1
4-15
5. PROPELLER SHAFT, CHASSIS
FRAME, SUSPENSION
FIG.P2201
MIDDLE PROPELLER SHAFT & BRACKET ASSEMBLY
5-1
FIG.P2202
PROPELLER SHAFT & SLIDING FORK ASSEMBLY
5-3
FIG.S2801
CHASSIS FRAME
5-5
FIG.S2901
FRONT SUSPENSION
5-7
FIG.S2902
FRONT SHOCK ABSORBER & BRACKET
5-9
FIG.S2903
REAR SUSPENSION
5-11
FIG.S2904
REAR SHOCK ABSORBER & BRACKET5-13
MIDDLE PROPELLER SHAFT & BRACKET ASSEMBLY
FIG· P2201
5-1
MIDDLE PROPELLER SHAFT & BRACKET ASSEMBLY
FIG· P2201
Mark
Part No.
Part Name
Q'ty
2202QB80-010
middle propeller shaft & bracket assembly
1
2202QB80-045
middle propeller shaft & universal joint assembly
1
flange fork with spider and needle
bearing
2202D-025-C
1
assembly
1
2202Q08-092
flange fork
1
2
804705K2
needle bearing assembly, spider
4
3
2201QA-031
spider
1
4
straight grease nozzle
1
5
2201C-026
spring retaining ring for hole
4
6
2202QB26-015
middle propeller shaft assembly
1
rubber cushion ring, bearing retainer,
midship
7
2202Q08-084-B
1
mounting
2202Q08-080-A
midship mounting assembly
1
8
2202Q08-085
oil seal assembly, midship mounting
2
9
2202Q08-081-B
bearing retainer, midship mounting
1
10
208
bearing assembly, midship mounting
1
11
2202Q08-092
flange, middle propeller shaft
1
12
2202Q08-093
washer
1
13
hex channel flat nut
1
Q500B0436
split pin
1
14
straight grease nozzle
1
5-2
PROPELLER SHAFT & SLIDING FORK ASSEMBLY
FIG· P2202
5-3
PROPELLER SHAFT & SLIDING FORK ASSEMBLY
FIG· P2202
Mark
Part No.
Part Name
Q'ty
2201QB26-010
propeller shaft & sliding fork assembly
1
2201QB26-045
propeller shaft with spider assembly
1
1
2202D-025-C
flange fork with spider and needle bearing assembly
1
2
84705K2
needle bearing assembly, spider
6
3
2201QA-031
spider
2
4
straight grease nozzle
1
5
2201C-026
spring retaining ring for hole
8
6
2201QB80-010
sliding fork assembly, propeller shaft
1
2201Q08-025
sliding fork with spider and flange fork assembly
1
7
2201Q08-052
plug, sliding fork
1
8
2201QB80-010
propeller shaft with sliding fork assembly
1
9
straight grease nozzle
1
10
2201Q08-012
oil seal, sliding fork
1
11
2201C-013
gasket, oil seal, sliding fork
1
12
2201C-011
oil seal cover, sliding fork
1
13
2201QB80-015
propeller shaft assembly
1
5-4
CHASSIS FRAME
FIG· S2801
5-5
CHASSIS FRAME
FIG· S2801
Mark
Part No.
Part Name
Q'ty
1
28QB30-03010
front bumper assembly
1
28QB30-03015
left bracket assembly, front bumper
1
28QB30-03016
right bracket assembly, front bumper
1
Q1840830
flange bolt
10
flange nut
10
2
28QB30-08051
front towing hook assembly
1
Q150B1230
bolt
2
Q340B12
nut
2
Q40112
flat washer
2
Q40312
spring washer
2
3
28G1AH-QB80D
chassis frame and bracket assembly
1
28QB30-01112
cross beam 1
1
28QB26-01131
upper piece, cross beam, engine rear suspension
1
28QB26-01132
lower piece, cross beam, engine rear suspension
1
28QB10F-02037
cross beam 6
1
4
28Q01-05011
rear towing hook assembly
1
Q151B1235
bolt
2
Q40312
nut
2
Q40312
spring washer
2
5-6
FRONT SUSPENSION
FIG· S2901
5-7
FRONT SUSPENSION
FIG· S2901
Mark
Part No.
Part Name
Q'ty
1
29QB30-01250
bracket assembly at fixed end- front suspension
2
2
29QAF-01251
spring pin assembly
2
Q40312
spring washer
2
Q341B12
nut
2
3
29QAF-01287
rubber bushing
4
4
2912A01-010
front spring assembly
2
5
Q363B16
extra thick hex nut
8
6
29QAF-01288
side plate II- shackle
2
7
29QAF-01260
bracket assembly at shackle end
2
8
29QAF-01262
shackle pin
4
Q341B14
spring washer
4
Q40314
nut
4
9
29QAF-01285
side plate assembly- shackle
1
10
29QB80-01131
U bolt
4
11
29Q01-01105-B
cover plate- front suspension
2
12
29Q01-01106-B
limiting block- front suspension
2
5-8
FRONT SHOCK ABSORBER & BRACKET
FIG· S2902
5-9
FRONT SHOCK ABSORBER & BRACKET
FIG· S2902
Mark
Part No.
Part Name
Q'ty
1
Q33510
all-metal hex locking nut
2
2
29QA-25279
washer, straight lever, shock absorber
4
3
29QA-25277
rubber washer, straight lever, shock absorber
4
4
2921BC-005
shock absorber assembly
2
5
29QB30-01270
bracket assembly, shock absorber
2
6
29QA-02276
outer washer, hung ring, shock absorber
2
7
29QA-02272
rubber washer , hung ring, shock absorber
4
8
29QA-02274
inner washer, hung ring, shock absorber
2
9
29QB30-01119
lower pin, shock absorber, front suspension
2
5-10
REAR SUSPENSION
FIG· S2903
5-11
REAR SUSPENSION
FIG· S2903
Mark
Part No.
Part Name
Q'ty
1
29QB30-01250
bracket assembly at fixed end
2
2
29QAF-01251
spring pin assembly
2
Q40312
spring washer
2
Q341B12
nut
2
3
29QAF-01287
rubber bushing
4
6
Q363B20
extra thick hex nut
8
7
2913QAF-010
rear leaf spring assembly
2
8
29QAF-01262
shackle pin
4
Q341B14
nut
4
Q40314
spring washer
4
9
29QAF-01285
side plate assembly- shackle
2
10
29QB30-01260
bracket assembly at shackle end
2
11
29QAF-01288
side plate II assembly- shackle
2
12
29QB11-04205
limiting block assembly-rear suspension
4
13
29QB80-02131
U bolt - rear suspension
2
14
29Q01-02105
cover plate- rear suspension
2
15
29Q01-02278-B
auxiliary leaf spring bracket (front end)
2
16
29Q01-02279
auxiliary leaf spring bracket (rear end)
2
17
29V56-02109
blank cover- auxiliary leaf spring assembly
2
18
2914QA20-010
auxiliary leaf spring assembly
2
5-12
REAR SHOCK ABSORBER & BRACKET
FIG· S2904
5-13
REAR SHOCK ABSORBER & BRACKET
FIG· S2904
Mark
Part No.
Part Name
Q'ty
1
29QB11-02270
upper bracket assembly, shock absorber
2
2
29QA-02274
inner washer- hung ring, shock absorber
2
3
29QA-02276
outer washer- hung ring, shock absorber
2
Q341B14
nut
4
Q40314
spring washer
4
4
rear shock absorber assembly
2
5-14
6. FRONT & REAR AXLE
FIG.F3001
FRONT ALXE & STEERING KNUCKLE
6-1
FIG.F3002
FRONT HUB & BRAKE DRUM
6-3
FIG.R2401
REAR AXLE HOUSING & HALF SHAFT
6-5
FIG.R2402
FINAL DRIVE & BEVEL GEAR DIFFERENTIAL
6-7
FIG.R2403
REAR HUB & BRAKE DRUM
6-10
FRONT AXLE & STEERING KNUCKLE
FIG· F3001
6-1
FRONT AXLE & STEERING KNUCKLE
FIG· F3001
Mark
Part No.
Part Name
Q'ty
1
30.57Y-01027
cover, kingpin, steering knuckle
4
2
30.57Y-01019
sleeve, steering knuckle
4
3
30.57Y-01021
kingpin, steering knuckle
2
4
Q5004035
split pin
2
5
straight grease nozzle
4
6
Q5005045
split pin
2
7
Q341B08
I type hex nut
2
8
Q40308
spring washer
2
9
I type hex bolt
8
10
30.57Y-01033
nut, steering knuckle
2
11
31.57Y-03076F
oil seal retainer, front hub
2
12
30.57Y-01017
left steering knuckle
1
30.57Y-01018
right steering knuckle
1
13
98206
thrust bearing
2
14
30.57Y-01031
latch, steering knuckle pin
2
15
30.59Q300-1041
leftsteering knuckle arm
1
16
30.59Q30-01011
front axle
1
17
30.57Y-01042
right steering knuckle arm
1
18
adjusting washer-steering knuckle
2
adjusting washer-steering knuckle
2
19
30.57Y-01024
adjusting washer-steering knuckle
2
20
Q381B20
hex channel nut
2
21
130-3001034
key -steering knuckle arm
2
22
Q341B10
I type hex nut
8
6-2
FRONT HUB & BRAKE DRUM
FIG· F3002
6-3
FRONT HUB & BRAKE DRUM
FIG· F3002
Mark
Part No.
Part Name
Q'ty
1
31.57Y-03061
front hub cover
2
2
30.57Y-01033
nut- steering knuckle
2
Q5005040
split pin-steering knuckle nut
2
3
30.57Y-01058
locking gasket, steering knuckle nut
2
4
7306E
front hubouter bearing
2
5
35.57Q-01017
blocking piece, inspection hole
2
6
35.57Q-01075
front brake drum
2
7
31.57Y-03015
front hub
2
8
7509E
inner bearing, front hub
2
9
B60x85x12D
inner oil seal assembly, front hub
2
10
31.57Y-03055
wheel nut (left)
6
31.57Y-03056
wheel nut ( right)
6
11
31.57Y-03051
front wheel bolt (left)
6
31.57Y-03052
front wheel bolt ( right)
6
12
130-3103058B
inner nut, wheel bolt
12
13
sunkhead screw - front hub
4
6-4
REAR AXLE HOUSING & HALF SHAFT
FIG· R2401
6-5
REAR AXLE HOUSING & HALF SHAFT
FIG· R2401
Mark
Part No.
Part Name
Q'ty
1
2401.59Q30-010
rear axle housing assembly
1
2
2401.57Y-061
cushion, reducer housing, rear axle
1
3
Q734B224265
O type sealing ring
3
4
130-2401024
oil bleeding plug
2
5
2401.57Y-029F
oil seal retainer, rear hub
2
6
24.59Q30-03065
half shaft, rear axle
2
7
24.57Y-03081
flange cushion, half shaft
2
8
double end bolt- half shaft, rear axle
16
9
Q341B12
nut- half shaft bolt
16
Q40312
spring washer
16
24C-03069
conical sleeve-half shaft bolt
16
10
24Q-01068
ventilation plug
1
6-6
FINAL DRIVE & BEVEL GEAR DIFFERENTIAL
FIG· R2402
6-7
FINAL DRIVE & BEVEL GEAR DIFFERENTIAL
FIG· R2402
Mark
Part No.
Part Name
Q'ty
2402.59Y30-010
final drive & bevel gear differential assembly
1
1
2402.57Y-072
hex locking nut-driving bevel gear
1
2
Q40024
washer-driving bevel gear
1
3
2402.57Y-065
flange assembly
1
4
FB45X78X11B
oil seal assembly, rear axle main cone
1
5
76/32BK
conical roller bearing
1
6
Q150B1230
bolt-bearing retainer
5
Q150B1430
bolt-bearing retainer
1
Q40312
spring washer
6
7
2402.57Y-036
bearing retainer-driving bevel gear, rear axle
1
8
Q734B125355
O type sealing ring
1
as
9
2402.57Y-082
adjusting washer-driving bevel gear
need
as
2402.57Y-083
adjusting washer-driving bevel gear
need
as
2402.57Y-084
adjusting washer-driving bevel gear
need
as
2402.57Y-085
adjusting washer-driving bevel gear
need
as
10
2402.57Y-154
adjusting washer-driving bevel gear
need
as
2402.57Y-155
adjusting washer-driving bevel gear
need
as
2402.57Y156
adjusting washer-driving bevel gear
need
as
2402.57Y-157
adjusting washer-driving bevel gear
need
11
2402.57Y-033
spacer sleeve
1
12
31308
conical roller bearing
1
13
2402.57Y-025
driving bevel gear, rear axle
1
14
532305E
rear bearing
1
15
Q43325
flat steel wire retaining ring for shaft
1
16
2402.57Y-050
retaining ring assembly, rear bearing
1
17
2402.57Y-115
final drive housing, rear axle
1
18
2402.57Y-051
retaining ring, rear bearing
1
19
nut-rear bearing retaining ring assembly
2
6-8
FINAL DRIVE & BEVEL GEAR DIFFERENTIAL
FIG· R2402
Mark
Part No.
Part Name
Q'ty
Q40306
spring washer- rear bearing retaining ring assembly
2
20
2402.57Y-381
adjusting nut-differential bearing
2
21
29522
conical roller bearing
2
22
2402.57Y-318
right housing, bevel gear differential
1
23
2402.57Y-336
washer-half shaft gear
2
24
2402.59Y30-335
half shaft gear-bevel gear differential
2
25
2402.57Y-346
washer- planetary gea, differentialr
4
26
2402.57Y-345
planetary gear, differential
4
27
2402.57Y-331
spider- bevel gear differential
1
28
2402.57Y-026
rear axledriven bevel gear
1
29
2402.57Y-317
bevel gear differentiallet housing
1
30
2402.57Y-357
locking piece-linking bolt, differential & driven gear
12
31
2402.57Y-366
bolt- differential housing
12
32
2402.57Y-095
nut- differential housing
12
33
150B 1485-0H1
bolt- differential bearing cover
4
34
150B0816
bolt- adjusting nut, differential bearing
2
Q40308
nut- adjusting nut, differential bearing
2
35
2402.57Y-383
stop piece- adjusting nut, differential bearing
2
36
2402.57Y-117
differential bearing cover
2
6-9
REAR HUB & BRAKE DRUM
FIG· R2403
6-10
REAR HUB & BRAKE DRUM
FIG· R2403
Mark
Part No.
Part Name
Q'ty
1
B95X125X12D
oil seal assembly, rear hub
2
2
7514E
inner bearing assembly, rear hub
2
3
31.59Q30-04015
rear hub
2
4
outer bearing assembly, rear hub
2
5
24.59Y30-01083
spacer sleeve-oil seal, rear hub
2
6
24.59Y30-01090
outer oil seal, rear axle hub
2
7
24.59Y30-01084F
retainer, outer oil seal, rear hub
2
8
24.59Y30-01076
bearing nut, rear hub
2
9
24.59Y30-01081
locking washer-bearing nut, rear hub
2
10
Q2140512
cross recessed panhead screw
6
spring washer
6
11
35.57Q-02075
brake drum
2
12
130-3103058B
inner nut, wheel bolt
12
13
31.57Y-04051
rear wheel bolt (left)
6
31.57Y-04052
rear wheel bolt (right)
6
14
hub nut (left)
6
hub nut (right)
6
15
sunkhead screw
4
6-11
7. WHEEL, SPARE WHEEL CARRIER
FIG.W3101
WHEEL ASSEMBLY
7-1
FIG.W3102
SPARE WHEEL CARRIER
7-3
WHEEL ASSEMBLY
FIG· W3101
7-1
WHEEL ASSEMBLY
FIG· W3101
Mark
Part No.
Part Name
Q'ty
3101QB10F-001
7
1
3106QB10F-010
7
2
3101QB10F-011
7
7-2
SPARE WHEEL CARRIER
FIG· W3102
7-3
SPARE WHEEL CARRIER
FIG· W3102
Mark
Part No.
Part Name
Q'ty
1
31QAK-05016
front fixing beam, spare wheel regulator
1
bolt
2
Q340B10
nut
2
Q40110
flat washer
2
Q40310
spring washer
2
2
31QAK-05014
rear fixing beam, spare wheel regulator
1
bolt
2
Q40110
flat washer
2
Q40310
spring washer
2
Q340B10
I type hex nut
2
3
31DS5B-05046
bearer
1
4
31QAK-05040
rocker lever, spare wheel regulator
1
Q500B3226
flat washer
2
Q510B0840
pin shaft
1
flat washer
1
5
31QAM-05010
spare wheel regulator assembly
1
Q510B1025
bolt
4
Q340B10
nut
4
Q40110
flat washer
4
Q40310
spring washer
4
7-4
8. STEERING SYSTEM
FIG.ST3301
STEERING TIE ROD
8-1
FIG.ST3401
STEERING LINKAGE
8-3
FIG.ST3402
STEERING GEAR ASSEMBLY
8-5
STEERING TIE ROD
FIG· ST3301
8-1
STEERING TIE ROD
FIG· ST3301
Mark
Part No.
Part Name
Qty
33.59Q30-3050
steering tie rod assembly
1
1
Q5003020
split pin
2
2
Q38112
hex channel nut
2
3
HG1050-3003057
left connector assembly, steering tie rod
1
HG1050-3003056
right connector assembly, steering tie rod
1
4
33.59Q30-03053
adjusting sleeve, steering tie rod
1
5
Q151B1460
hex bolt
3
6
33002-03054
connector clip, steering tie rod
3
7
Q40314
spring washer
3
8
Q341B14
I type hex nut
3
9
33.59Q30-03052
steering tie rod
1
8-2
STEERING LINKAGE
FIG· ST3401
8-3
STEERING LINKAGE
FIG· ST3401
Mark
Part No.
Part Name
Qty
1
34QB30-02010
steering wheel assembly
1
2
3404QB30-001
inner articulated shaft assembly
1
8-4
STEERING GEAR ASSEMBLY
FIG· ST3402
8-5
STEERING GEAR ASSEMBLY
FIG· ST3402
Mark
Part No.
Part Name
Q'ty
MF3401000Y50
steering gear assembly (with drop arm assembly)
1
1
MF3401261Y50
steering drop arm
1
2
Q35124F52-35R
I type hex nut
1
Q40324
spring washer
1
3
MF3401100014
oil seal assembly, rocker armshaft
1
4
MF3401022014
bushing- housing
1
5
MF3401021Y350
housing
1
Q150B0830
bolt
4
hex locking nut
4
flat washer
4
6
MF3401062B50B
rocker armshaft
1
7
MF3401062B50B
adjusting screw, rocker arm shaft
1
8
MF3401063050
adjusting gasket, rocker arm shaft
1
9
MF3401083B50B
cushion- side cover
1
10
MF3401081950
side cover
1
Q151C1025
hex bolt
4
Q40310
spring washer
4
11
Q341B10
I type hex nut
1
11A
Q43018
spring retaining ring for hole
1
12
MF3401046050
clip
1
QZ140508
cross recessed hex screw
2
spring washer
2
13
MF3401043050
steel ball guide pipe
4
14
7.144G20b
steel ball
64
15
MF3401042050
steering nut
1
16
MF3401240G50
constantly closed ventilation pluf
1
17
MF3401160014
bearing assembly
2
18
MF3401041Y50
steering bolt
1
8-6
STEERING GEAR ASSEMBLY
FIG· ST3402
Mark
Part No.
Part Name
Qty
19
MF3401121014
adjusting nut
1
20
MF340114004
oil seal assembly, steering bolt
1
21
MF3401122014
locking nut
1
8-7
9. BRAKING SYSTEM
FIG.B3501
BRAING PIPELINE
9-1
FIG.B3502
BRAKE PEDAL
9-5
FIG.B3503
FRONT BRAKE & BRAKE DRUM
9-7
FIG.B3504
REAR BRAKE & BRAKE DRUM
9-10
FIG.B3505
PARKING BRAKE CONTROL
9-13
FIG.B3506
PARKING BRAKE
9-15
BRAKING PIPELINE
FIG· B3501
9-1
BRAKING PIPELINE
FIG· B3501
Mark
Part No.
Part Name
Q'ty
1
quick release valve assembly
1
Q150B1032
bolt
2
Q40310
spring washer
2
Q340B10
I type hex nut
2
35B06-06097
elbow union
1
35D-06629
pressure nut
1
35D-06634
O type sealing ring
1
356B2-06014
conical end pipe union
2
2
35.6B2-06810
pipe clamp assembly
5
bolt
7
flat washer
9
Q40308
spring washer
5
Q340B08
I type hex nut
9
nylon pipe assembly- four-circui protective valve to rear
3
RQ85010120
2
air reservoir
4
35.6B2-06071
elbow union
2
Q351B18
hex thin nut
2
5
35QB80-06102
air pipe 1 assembly--air compressor to unloader valve
1
7
35QB80-06104
air pipe 2 assembly--air compressor to unloader valve
1
8
3512N-010
unloader valve assembly
1
35.6B2-06027
elbow union
2
35N-06026
pressure nut
2
35N-06031
O type sealing ring
2
Q150B0875
bolt
2
Q40308
spring washer
2
Q340B08
I type hex nut
2
9
35QB80-06106
air pipe 1 assembly--unloader valve to wet air reservoir
1
11
RQ85010260D
nylon pipe assembly--front air reservore to hose bracket
1
air pipe assembly--four-circuit protective valve to front air
12
35QB80-06112
1
reservoir
9-2
BRAKING PIPELINE
FIG· B3501
Mark
Part No.
Part Name
Q'ty
13
35QB80-06106
air pipe 1 assembly--unloader valve to wet air reservoir
1
14
35QB80-06102
air pipe 1--air compressor to unloader valve
1
Q351B18
hex thin nut
1
15
Q-22-300W
brake hose assembly
1
16
35QB30-06176
air pipe assembly-- to rear left brake
1
35QB30-06178
air pipe assembly--to rear right brake
1
17
3527D5-010
relay valve assembly
1
356B2-06091
elbow union
1
35.6B2-6012
conial end pipe union
1
3527D-014
O type sealing ring
1
18
35.6B2-06810
pipe clamp assembly
1
bolt
1
flat washer
1
Q40308
spring washer
1
Q340B08
I type hex nut
1
19
Q-22-450W
hose assembly
2
20
Q686B18
pipe clamp
2
bolt
2
Q41008
inner racked locking washer
2
Q40308
spring washer
2
Q340B08
I type hex nut
2
nylon pipe assembly--four-circuit protective valve to rear
21
RQ15010115
1
air reservoir
22
35DS5-06173
three-way pipe union
1
Q351B18
hex thin nut
1
23
35D-06805
single pipe clamp, upper bracket
1
35D-06806
single pipe clamp, lower bracket
1
bolt
1
flat washer
1
9-3
BRAKING PIPELINE
FIG· B3501
Mark
Part No.
Part Name
Q'ty
Q40308
spring washer
1
Q340B08
I type hex nut
1
24
RQ8551020
screw strap
6
25
3513QB30-010
wet front air reservoir
1
26
3513QB30-015
air reservoir assembly, rear axle
1
27
3515Q54-010
four-circuit protective valve assembly
1
28
35.6B2-06071
neighbourig elbow union
2
9-4
BRAKE PEDAL
FIG· B3502
9-5
BRAKE PEDAL
FIG· B3502
Mark
Part No.
Part Name
Q'ty
1
35V66-04020
pedal bracket assembly
1
Q150B0820
bolt
2
Q340B08
nut
2
flat washer
4
Q40308
spring washer
4
2
16QA-02037
clutch pedal shaft
1
Q341B10
nut
1
Q40310
spring washer
1
3
switch assembly, brake lamp
1
4
35V50A-04028
backward spring, pedal
1
5
35QA-04019
bushing-pedal assembly
2
6
35QA-04022
shield, pedal
1
9-6
FRONT BRAKE & BRAKE DRUM
FIG· B3503
9-7
FRONT BRAKE & BRAKE DRUM
FIG· B3503
Mark
Part No.
Part Name
Q'ty
3501.31Q2-010
front left brake assembly
1
3502.31Q2-020
front right brake assembly
1
1
adjusting arm assembly, front brake
2
2
Q40312
spring washer
4
3
Q151B1235
bolt
4
4
3501.31Q2-073
left bracket, front braking air chamber
1
3501.31Q2-074
right bracket, front braking air chamber
1
5
35.61QA-01039
bushing, front braking air chamber bracket
2
6
3501.31Q2-071
left bracket with bushing assembly, front braking air chamber
1
3501.31Q2-072
right bracket with bushing assembly, front braking air chambe
1
7
straight grease nozzle
2
8
3519D-010-A
EQ140 front braking air chamber
2
9
Q40112
flat washer
2
Q5101240
pin shaft
2
10
Q5005030
split pin
2
11
3501.57Q-011
front left brake back plate assembly
1
3501.57Q-012
front right brake back plate assembly
1
12
Q40312
spring washer
4
13
Q341B12
nut
4
14
Q151B1235
bolt -fixing brake back plate on steering knuckle
4
15
35.02Q-03019
steel locking wire
2
16
Q171B1045
bolt -fixing braking air chamber bracket on brake back plate
4
17
Q40110
flat washer
4
18
Q40310
spring washer
4
19
I type hex nut
4
20
3501C-046
washer, braking cam
2
as
21
35D-02047
adjusting washer
need
22
Q5006345
split pin
2
9-8
FRONT BRAKE & BRAKE DRUM
FIG· B3503
Mark
Part No.
Part Name
Q'ty
23
3501.31Q2-041
front left brake cam
1
3501.31Q2-042
front right brake cam
1
24
35E-01034
O type sealing ring, brake cam
2
25
3501.57Q-027
supporting washer, front brake shoe
2
26
I type hex nut
4
27
Q40316
spring washer
4
28
3501.02Q-078
conical sleeve- pin shaft, brake shoe
4
29
3501.57Q-051
pin shaft, front brake shoe
4
30
Q5006345
split pin
2
31
3502.61QA-033
bushing, rear brake shoe shaft
4
32
3501Q01-082
rivet, front rear friction disc
48
33
3501.57Q-034
front friction disc
8
34
3501.57Q-032
brake shoe
4
35
3501.57Q-031
front brake shoe with bushing assembly
4
36
3501.57Q-030
front brake shoe assembly
4
37
3501.02Q-052
blank cover, brake shoeshaft
4
38
3501.57Q-095
backward spring, brake shoe
2
9-9
REAR BRAKE & BRAKE DRUM
FIG· B3504
9-10
REAR BRAKE & BRAKE DRUM
FIG· B3504
Mark
Part No.
Part Name
Q'ty
3502.31Q2-010
rear left brake assembly
1
3502.31Q2-020
rear right brake assembly
1
as
1
35D-02047
adjusting gasket, rear brake cam
need
2
3501C-046
washer, brake cam
2
3
adjusting arm assembly, rear brake
2
4
3501C-044
washer, brake cam
2
5
3519D-010-A
EQ140 front braking air chamber
2
6
Q40112
flat washer
2
Q5004024
split pin
2
Q5101240
pin shaft
2
7
bolt -fixing braking chamber on chamber bracket
4
Q40312
spring washer
4
8
3502.80Q-061
left bracket with bushing assembly, rear braking air chamber
1
3502.80Q-062
right bracket with bushing assembly, rear braking air chamber
1
3502.80Q-063
left bracket, rear braking air chamber
1
3502.80Q-064
right bracket, rear braking air chamber
1
3502.80Q-066
bushing, bracket, rear braking air chamber
2
9
Q151B1430
bolt -fixing braking chamber bracket on rear axle housing
6
Q40314
spring washer
6
10
straight grease nozzle
2
11
3502.57Q-011
rear left brake back plate assembly
1
3502.57Q-011
rear right brake back plate assembly
1
12
Q151B1035
bolt -fixing rear brake back plate on rear axle housing
12
Q40310
spring washer
12
Q341B10
nut
12
13
3502.57Q-071
supporting retainer with bushing assembly, rear left brake cam
1
3502.57Q-073
supporting retainer, rear left brake cam
1
3502.57Q-072
supporting retainer with bushing assembly, rear right brake cam
1
9-11
REAR BRAKE & BRAKE DRUM
FIG· B3504
Mark
Part No.
Part Name
Q'ty
3502.57Q-074
supporting retainer, rear right brake cam
1
Q171B1245
bolt -fixing rear brake cam supporting retainer
4
Q360B12
II type hex nut
4
Q40312
spring washer
4
Q40112
flat washer
4
35.02Q-02039
steel locking wire
2
14
35.80Q-02039F
bushing, supporting retainer, rear left brake cam
2
15
35E-01034
O type sealing ring, brake cam
2
16
3501.57Q-027
gasket, brake shoe
2
17
Q5005030
split pin
2
18
3502.31Q2-041
rear left brake cam
1
3502.31Q2-042
rear right brake cam
1
19
3501.57Q-030
front brake shoe assembly
4
3501.57Q-031
front brake shoe with bushing assembly
4
3502.61QA-033
bushing, shaft, rear brake shoe
4
3501.57Q-032
front brake shoe
4
20
3501Q01-082
rivet, front rear friction disc
48
21
3501.57Q-034
front rear friction disc
8
22
3501.57Q-095
backward spring, brake shoe
2
23
Q5005030
split pin
4
24
3501.57Q-051
pin shaft, front brake shoe
4
25
3501.02Q-052
blank cover, brake shoeshaft
2
26
I type hex nut-fixing brake shoe shaft
4
flat washer
4
3501.02Q-078
conical sleeve- pin shaft, brake shoe
4
9-12
PARKING BRAKE CONTROL
FIG· B3505
9-13
PARKING BRAKE CONTROL
FIG· B3505
Mark
Part No.
Part Name
Q'ty
1
35QB30-08010
parking brake controlling mechanism
1
Q150B0625
bolt
2
flat washer
2
Q40308
spring washer
2
2
35V45-08042
adjusting nut retainer- cable
1
3
35V50-08050
bracket
1
Q150B08025
bolt
1
flat washer
2
Q40308
spring washer
1
4
35QAP-08160
parking brake cable assembly (front )
1
5
Q35QF-08040
adjusting frame assembly
1
6
35QB26-08043
bracket
2
Q40308
spring washer
4
Q340B08
I type hex nut
4
bolt
4
7
3507QB26-001
parking brakewith cable assembly
1
9-14
PARKING BRAKE
FIG· B3506
9-15
PARKING BRAKE
FIG· B3506
Mark
Part No.
Part Name
Q'ty
1
3507QB26-010
parking brake assembly
1
9-16
10. ELECTRIC FACILITIES
FIG.EL3701
BATTERY & WIRE
10-1
FIG.EL3702
CHASSIS FRAME HARNESS
10-4
FIG.EL3703
CABIN HARNESS
10-7
FIG.EL3704
HARNESS IN CABIN
10-10
FIG.EL3705
CABIN ELECTRIC FACILITIES
10-12
FIG.EL3706
HEADLIGHT
10-14
FIG.EL3707
TAIL LAMP & LICENSE LAMP
10-16
FIG.EL3708
ELECTRIC ACCESSORIES
10-18
BATTERY & WIRE
FIG· EL3701
10-1
BATTERY & WIRE
FIG· EL3701
Mark
Part No.
Part Name
Q'ty
battery compartment assembly (including Mark 1, 12, 13,
37QB80-03120
1
14)
1
37Q01-03127
left side plate assembly
1
2
37Q01-03136
rear fixing plate
1
Q150B1235
bolt
4
Q340B12
I type hex nut
4
Q40112
flat washer
4
Q40312
spring washer
4
3
37Q01-03140-A
pressure strip assembly
2
4
37Q08-03010
battery assembly (with fluid, charged)
2
6-QW-90DF
battery assembly (without fluid, uncharged)
2
5
37Q08-24150
wire assembly- negative pole to power cutoff
1
Q194B0830-P
small square head bolt
1
Q40308-P8
spring washer
1
Q340B08-P
I type hex nut
1
6
37Q01-03142
battery compartment cover
1
Q150B0822
bolt
4
Q340B08
I type hex nut
4
flat washer
4
7
37QAJB-24130-B
positive pole wire assembly- to starter
1
Q194B0830-P
small square head bolt
1
Q40308-P8
spring washer
1
Q340B08-P
I type hex nut
1
8
37Q01-24160
wire assembly- linking the two batteries
1
Q194B0830-P
small square head bolt
2
Q40308-P8
spring washer
2
Q340B08-P
I type hex nut
2
9
37Q01-03137-C
front drag rod- for pressing out batteries
4
Q340B08
I type hex nut
4
10-2
BATTERY & WIRE
FIG· EL3701
Mark
Part No.
Part Name
Q'ty
flat washer
4
Q40308
spring washer
4
10
37D52-36010
electromagnetic power cutoff assembly
1
bolt- for fixing wire
2
Q340B08
I type hex nut
2
flat washer
2
Q40308
spring washer
2
bolt- for fixing power cutoff on battery compartment
2
Q41110
internal & external racked locking washer
2
Q340B10
I type hex nut
2
11
37C-24320
earthing wire- electromagnetic power cutoff to frame
1
bolt- for fixing earthing wire to beam
1
Q41108
internal & external racked locking washer
1
Q340B08
I type hex nut
1
12
37Q01-03126
right side plate assembly
1
13
37Q01-03135
front fixing plate
1
14
37Q01-03134
back plate- battery compartment
1
bolt
8
flat washer
8
Q40308
spring washer
8
Q340B08
I type hex nut
8
10-3
CHASSIS FRAME HARNESS
FIG· EL3702
10-4
CHASSIS FRAME HARNESS
FIG· EL3702
Mark
Part No.
Part Name
Q'ty
1
37QB81E-24280
chassis frame harness assembly
1
2
37QH1-21010
electric horn assembly
1
3
37N-22030
fuse assembly
1
4
37N-22035
fuse assembly
1
5
38N-18010
backup buzzer assembly
1
bolt
1
Q340B08
I type hex nut
1
Q40308
spring washer
1
6
fuel volume sensor assembly
1
7
3819A1-02
low oil pressure sensor assembly
1
8
water temperature gauge sensor assembly
1
A- earthing
B- to cabin harness
C- to generator
D- to starter
E- to power cutoff
G- to starter relay
H- to air pressure warning device
I- to water temperature sensor
J- to preheater
K- to oil pressure switch
F- to engine speed sensor
T- to preheater relay
L- to odometer sensor
M- to reverse gear switch
O- to fuel tank floater
P- to backup buzzer
Q- to left tail lamplamp
10-5
CHASSIS FRAME HARNESS
FIG· EL3702
Mark
Part No.
Part Name
Q'ty
R- to license lamp
S- to right tail lamp
F- to engine speed sensor
10-6
CABIN HARNESS
FIG· EL3703
10-7
CABIN HARNESS
FIG· EL3703
Mark
Part No.
Part Name
Q'ty
1
37QB81E-24010
cabin harness assembly
1
[1]-to frame harness
[2]-to instrument socket (1)
[3]-to instrument socket (2)
[4]-to instrument socket (3)
[5]-to instrument socket (4)
[6]-to radio
[7]-to combination switch (washer)
[8]-to combination switch (horn)
[9]-to ignition lock
[10]-to combination switch (lightening)
[11]-to combination switch (turning)
[12]-to braking light switch
[13]-to heater switch
[14]- to penal indicator lamp
[15]- to tell-tale lamp
[16]-to rear fog light switch
[17]- to front fog lamp switch
[18]-earthing
[19]-to flasher
[20]-to horn relay
[21]-to door switch
[22]-to parking light switch
[23]-to left head light
[24]-to left front combination light
[25]-to left fog light
[26]-to cigar lighter
[27]-to doom lamp harness
10-8
CABIN HARNESS
FIG· EL3703
Mark
Part No.
Part Name
Q'ty
[28]- to horn relay
[29]- to digital clock
[30]-to heater motor
[31]-to wiper motor
[32]-to wiper intermittent relay
[33]-to right door harness
[34]-to washer
[35]-earthing
[36]- to right front combination lamp
[37]- to right headlight
[38]- to fog lamp
[39]- to doom lamp harness
[40]- to heater dropping resistor
[41]- to heater dropping resistor
[42]- to flasher
[43]- to heater relay
[44]- to power cutoff
10-9
HARNESS IN CABIN
FIG· EL3704
10-10
HARNESS IN CABIN
FIG· EL3704
Mark
Part No.
Part Name
Q'ty
1
37QB81E-24010
cabin harness assembly
1
37QA-24060
left door harness assembly
1
37QA-24070
right door harness
1
2
37QB10H-75025
radio antenna and speaker assembly
2
Q2140510
screw
2
3
37QA-58010
door lamp switch assembly
1
Q2710516
tapping screw
1
4
37V50-14010
doom lamp
2
Q2710516
tapping screw
1
5
37QA-24050
doom lamp harness
1
10-11
CABIN ELECTRIC FACILITIES
FIG· EL3705
10-12
CABIN ELECTRIC FACILITIES
FIG· EL3705
Mark
Part No.
Part Name
Q'ty
1
53QB32B-02110
dash board assembly
1
Q2710612
tapping bolt
4
37QB10H-75025
radio and antenna, speaker assembly
1
2
37QB10H-75040
radio assembly
1
3
37QB10H-47010
windshield washer assembly
1
spring washer
3
Q174B0516
cross recessed bolt
3
4
37QB80D-22020
fuse box
1
37QB10H-22011
22-circuit fuse box cover
1
RQ1760820
guide bolt
2
5
37N-035090
relay assembly
1
Q2710510
tapping screw
2
6
37V50-25010
cigar lighter
1
7
37J02-20020
parking braking switch
1
8
braking lamp switch
1
9
37QB10E-35020
flasher
1
Q2710514
tapping screw
1
Q174B0516
cross recessed bolt
2
flat washer
2
spring washer
2
11
37QA-74010
combination switch assembly
1
Q2710518
tapping bolt
3
12
37QATB-04010
ignition lock with key assembly
1
13
intermittent relay, windshield wiper
1
10-13
HEADLIGHT
FIG· EL3706
10-14
HEADLIGHT
FIG· EL3706
Mark
Part No.
Part Name
Q'ty
1
37QB10H-72010
multi reflecting surface left front signal lamp assembly
1
37QB10H-72020
right front signal lamp assembly
1
Q174B0625
hex cross recessed bolt
6
flat washer
4
2
37QA-11012
clip, headlight
6
3
37QB10H-11020
multi reflecting surface right headlight assembly
1
37QB10H-11010
multi reflecting surface left headlight assembly
1
Q174B0620
cross recessed bolt
6
Q40206
big washer
4
4
37QB10H-32010
multi reflecting surface front fog lamp assembly
2
Q2740530
sunkhead tapping screw
4
10-15
TAIL LAMP & LICENSE LAMP
FIG· EL3707
10-16
TAIL LAMP & LICENSE LAMP
FIG· EL3707
Mark
Part No.
Part Name
Q'ty
1
37QB10H-73010
rear combination lamp-left
1
37QB10H-73020
rear combination lamp-right
1
2
37QB10A-17010
license lamp assembly
1
Q150B0625
bolt
2
I type hex nut
2
flat washer
2
Q40306
spring washer
2
10-17
ELECTRIC ACCESSORIES
FIG· EL3708
10-18
ELECTRIC ACCESSORIES
FIG· EL3708
Mark
Part No.
Part Name
Q'ty
1
37QA-24028
nylon strap
15
37QA-24086
harness clip assembly ( including 2, 4)
1
2
37QA-24052
harness clip bracket
1
3
37QA-24015
harness clip assembly ( including 4, 12)
2
4
37QA-24012
harness clip
2
5
37QA-24027
nylon strap
3
6
37QA-24053
harness clip
1
7
37QA-24055
harness clip
1
8
ZD150 × 8
nylon strap
4
9
37QA-24051
harness clip
1
10
37QA-24181
harness bracket
1
11
37QA-24282
clip
17
12
37Q-24017
harness clip bracket
2
13
37QA-24284
rubber shield
1
14
37QA-24283
rubber shield
1
15
37QA-24263
harness fixing bracket
1
16
37QA-24082
harness fixing bracket assembly
1
17
37QA-24026
harness sealing sleeve
1
18
37QA-24024
harness sealing sleeve
1
19
37QA-24088
plug
1
20
37QA-24022
harness sealing sleeve
1
21
37QA-24023
harness sealing sleeve
1
22
37QA-24067
rubber shield
1
23
37QA-24031
clip
2
10-19
11. CABIN
FIG.CA5001
CABIN
11-1
FIG.CA5002
CABIN FRONT SUSPENSION
11-3
FIG.CA5003
CABIN REAR SUSPENSION
11-5
FIG.CA5004
CABIN LOCKING MECHANISM
11-7
FIG.CA5101
FLOOR
11-9
FIG.CA5102
CARPET
11-11
FIG.CA5201
WINDSHIELD WIPER
11-13
FIG.CA5301
FRONT PANEL & ROOF PANEL
11-15
FIG.CA5302
FRONT PANEL COVER
11-17
FIG.CA5303
STEERING ACCESSORIES
11-19
FIG.CA5304
DASH BOARD
11-21
FIG.CA5401
SIDE PANEL
11-23
FIG.CA5601
REAR PANEL
11-25
FIG.CA5602
WINDSHIELD GLASS
11-27
FIG.CA6101
DOOR
11-29
FIG.CA6801
SEAT
11-32
FIG.CA8101
HEATER
11-34
FIG.CA8201
CABIN ACCESSORIES
11-36
FIG.CA8202
SAFETY BELT
11-38
FIG.CA8401
CABIN MUD GUARD
11-40
CABIN
FIG· CA5001
Mark
Part No.
Part Name
Q'ty
50G0A9-QB80G
cabin assembly-equipped
1
50G1A9-QB80A
cabin assembly-painted
1
1
50G2A9-QB80A
cabin assembly-unpainted
1
11-2
CABIN FRONT SUSPENSION
FIG· CA5002
11-3
CABIN FRONT SUSPENSION
FIG· CA5002
Mark
Part No.
Part Name
Q'ty
1
50QB80-04009
bracket assembly, left front suspension
1
50QB80-04010
bracket assembly, right front suspension
1
hex bolt
12
Q40112
flat washer
12
Q40312
spring washer
12
Q340B12
I type hex nut
12
2
50QB80-04025
spline tube assembly, right torsion bar
1
50QF16-04045
torsion bar
1
3
50QF16-05005
limiter assembly
1
50QF16-05006
limiter lower assembly
1
Q1841035
flange bolt
2
Q340B10
I type hex nut
2
4
50QF16-04035
left tilting bracket
1
50QF16-04036
right tilting bracket
1
5
50QF16-04025
actuating arm assembly, torsion bar
1
11-4
CABIN REAR SUSPENSION
FIG· CA5003
11-5
CABIN REAR SUSPENSION
FIG· CA5003
Mark
Part No.
Part Name
Q'ty
1
50QY4A-01045
left linking bracket assembly- rear suspension
1
50QY4A-01046
right linking bracket assembly- rear suspension
1
Q150B0830
bolt
2
big washer
2
Q32208
flange hex locking nut
2
2
50V66-01120
upper cushion assembly
2
50V66-01135
big washer
2
3
50V66-01056
lower cushion assembly, rear suspension
2
11-6
CABIN LOCKING MECHANISM
FIG· CA5004
11-7
CABIN LOCKING MECHANISM
FIG· CA5004
Mark
Part No.
Part Name
Q'ty
1
50V66-02018
limiting shaft
1
2
50V66-02016
seat plate
1
3
50V66-02017
linking plate
1
4
50QF16-03045GY
drag rod assembly
1
Q341B12
nut
1
Q40112
flat washer
2
Q41812
spring washer
1
Q500B3220
split pin
1
Q510B1220
pin shaft
1
5
50V66-02029
rocker arm assembly
2
6
50V66-03043
linking bracket
1
7
50V66-02015
seat plate assembly
1
8
50V66-03041
drag rod A
1
Q40112
flat washer
1
Q41812
spring washer
1
Q500B3220
split pin
1
9
50V66-03020
limiting arm assembly
1
10
50QF16-03025
control handle subassembly
1
11
50V66-03015
back plate assembly
1
Q340B08
nut
1
Q43110
spring retaining ring for shaft
1
Q43116
spring retaining ring for shaft
1
12
50V66-03060
safety hook assembly
1
13
50V66-03065
shaft- safety hook
1
11-8
FLOOR
FIG· CA5101
Mark
Part No.
Part Name
Q'ty
51QB81-00010
welded floor assembly
1
1
51QB80-00015
welded floor beam assembly
1
2
51QA-02081
plug
2
51QA-02082
plug
3
3
51QB30-01010
welded front floor assembly
1
4
51QA-02012
front right shock-absorbing heat-insulating cushion
1
5
51QA-02014
rear right shock-absorbing heat-insulating cushion
1
6
51QA-01058
right rear floor
1
7
69QA-07040
connecting hook assembly- passenger seat
2
9
51QA-02011
front left shock-absorbing heat-insulating cushion
1
10
51QA-02013
rear left shock-absorbing heat-insulating cushion
1
11
51QA-01050
welded left rear floor assembly
1
12
51N-02062
plastic plug
4
13
51QA-02015
rear middle shock-absorbing heat-insulating cushion A
1
14
51QA-02016
rear middle shock-absorbing heat-insulating cushion B
1
15
51QB30-02055
heat insulation cushion assembly, floor engine cover- driver seat
1
16
51QA-07051
sealing strip, floor engine cover- driver seat
1
17
51QB30-07010
floor engine cover assembly- driver seat
1
RQ1760620
guide bolt
9
flat washer
9
Q40308
spring washer
9
18
51QA-02056
heat insulation cushion assembly, plug plate
1
19
51QA-07064
sealing strip, plug plate
1
20
51QA-07062
fixing nut
2
21
51QA-07040
plug plate assembly-floor engine cover
1
22
51QA-07061
fixing bolt
2
23
51QA-01050
rear floor assembly
1
11-10
CARPET
FIG· CA5102
Mark
Part No.
Part Name
Q'ty
1
51QB30-02025
front carpet assembly
1
51QC-02070
plastic clip retainer assembly
20
51QC-02071
plastic clip cover
20
2
51V66-02057
guard panel, left doorsill
1
51V66-02058
guard panel, right doorsill
1
cross recessed big flat round head tapping screw
8
3
51QA-02059
plastic nut assembly
8
4
51QATA-02035
right rear carpet assembly
1
51QC-02070
plastic clip retainer assembly
8
51QC-02071
plastic clip cover
8
5
51QATA-02030
left rear carpet assembly
1
51QC-02070
plastic clip retainer assembly
3
51QC-02071
plastic clip cover
3
6
51QB30-02060
shift lever cover assembly
1
Q2706313-Y
cross recessed big flat round head tapping screw
1
Q2705513-Y
cross recessed big flat round head tapping screw
2
7
51QAXA-02510
rear carpet assembly
1
11-12
WINDSHIELD WIPER
FIG· CA5201
11-13
WINDSHIELD WIPER
FIG· CA5201
Mark
Part No.
Part Name
Q'ty
windshield wiper assembly (including 1~10)
1
RQ1760616
guide bolt
4
RQ42306
saucer spring washer
4
1
52QA-05063
trimming cover
2
2
Q32010
flange nut
2
3
52QA-05049
left wiper arm & blade assembly
1
4
52QA-05066
sealing sleeve
2
5
52QA-05068
big nut
2
6
52QA-05071
left pressure pad
1
7
52QA-05074
sealing ring
2
8
52QA-05050
right wiper arm & blade assembly
1
9
52QA-05072
right pressure pad
1
10
52QA-05020
wiper linkage
1
11
wiper motor assembly
1
RQ1760625
cross recessed hex short column endbolt
4
RQ42006
saucer spring washer
2
RQ42306
saucer spring washer
2
11-14
FRONT PANEL & ROOF PANEL
FIG· CA5301
11-15
FRONT PANEL & ROOF PANEL
FIG· CA5301
Mark
Part No.
Part Name
Q'ty
1
57QAG-01010
roof panel assembly
1
51QA-02081
plug
2
2
57QATA-02010
inner trimming panel assembly, roof panel
1
3
53QA-01050
front cross beamassembly- roof panel
1
4
53QA-01163
hot-melt heat insulation cushion- front panel
2
5
53QB30-00010
welded front panel assembly
1
6
53QA-01085
logo assembly
1
7
53QA-01076
shaft sleeve, rearview mirrior bracket
1
8
53QA-01073
left bracket, rearview mirrior
1
53QA-01074
right bracket, rearview mirrior
1
Q1400616
hex short column end bolt and flat washer assembly
2
Q1480616
hex bolt and conical spring washer assembly
2
cross recessed big flat round head tapping screw
6
11-16
FRONT PANEL COVER
FIG· CA5302
11-17
FRONT PANEL COVER
FIG· CA5302
Mark
Part No.
Part Name
Q'ty
1
53QB8N-01070
front panel upper cover
1
RQ2160616
cross recessed panhead screw
2
flat washer
2
2
53N-02821-A
spring nut
2
3
53QA-01072
right plug
1
4
53QA-01071
left plug
1
5
53QA-01080
clip assembly- upper cover, front panel
7
6
53QF16-01123
clip- lower cover, front panel
4
7
53QA-01124
clip retainer- lower cover, front panel
4
8
53QB30-01094
lower cover assembly, front panel
1
9
51QA-02059
plastic nut assembly
2
cross recessed big flat round head tapping screw
2
10
53QF16-01131
bracket- lower cover, front panel
1
11-18
STEERING ACCESSORIES
FIG· CA5303
11-19
STEERING ACCESSORIES
FIG· CA5303
Mark
Part No.
Part Name
Q'ty
1
53QA-01170
bracket assembly, steering column
1
bolt
4
53QATA-01205
upper shield assembly, steering column (including 2, 3)
1
2
53QATA-01210
upper shield-front, steering column
1
3
53QATA-01207
upper shield-rear, steering column
1
Q2710516
pointed end panhead tapping screw
4
4
53QA-01212
sealing sleeve
1
53QATA-01220
lower shield assembly, steering column
1
5
53QA-01213
spring clip- lower shield, steering column
1
6
53QATA-01221
lower shield, steering column -left
1
7
53QATA-01222
lower shield, steering column-right
1
Q2710616
tapping screw
2
cross recessed big flat round head tapping screw
5
Q2796322
cross recessed hex flange tapping screw
6
8
53QA-01216
lower sealing cushion
1
9
53QA-01208
rubber shield- upper shield, steering column
1
11-20
DASH BOARD
FIG· CA5304
11-21
DASH BOARD
FIG· CA5304
Mark
Part No.
Part Name
Q'ty
3801QB80A-010
dash board assembly
1
welded instrument compartment assembly and steering
1
5302B1-QB10H
1
column bracket assembly
2
53QB10H-02160
cover assembly, fluid pot
1
3
53QB10H-02120
dash board body assembly
1
4
53QB10H-02125
instrument upper cover assembly
1
5
53QB10H-02150
ash tray assembly
1
6
37QB10H-75040
radio assembly
1
Q2705516
cross recessed big flat round head tapping screw
3
7
53QB10H-02145
certificate box assembly
1
53QB10H-02140
central console panel
1
8
53QB10H-02130
glove box assembly
1
11-22
SIDE PANEL
FIG· CA5401
11-23
SIDE PANEL
FIG· CA5401
Mark
Part No.
Part Name
Q'ty
1
5401A4-QB10H
welded left side panel assembly
1
5401B2-QB10H
welded right side panel assembly
1
2
51QA-02059
plastic nut assembly
10
cross recessed big flat round head tapping screw
10
3
outer cover assembly, left side panel
1
outer cover assembly, right side panel
1
Q174B0516
cross recessed bolt
8
flat washer
16
Q340B05
I type hex nut
8
4
54QA-02017
front bracket, left outer cover
1
54QA-02018
front bracket, right outer cover
1
5
54QA-02031
buffering rubber nail
2
6
6105QA4-025-A
dowel pin assembly, door lock
2
Q2560510-Z5
semi sunkhead screw
4
Q41406
conical racked locking washer
4
7
61QF16-07009
sealing strip, left door
1
61QF16-07010
sealing strip, right door
1
8
54QAG-02060
side window glass
2
9
54QAG-02070
sealing strip, side window glass
2
10
54QAG-02091
inner cover board, rear side panel
2
Q1480616
hex bolt & conical spring washer assembly
4
cross recessed big flat round head tapping screw
10
RQ2710516
pointed end panhead tapping screw
8
11-24
REAR PANEL
FIG· CA5601
11-25
REAR PANEL
FIG· CA5601
Mark
Part No.
Part Name
Q'ty
1
56QF17-00010
welded rear panel assembly
1
2
51N-02062
plastic plug
1
3
56QA-02011
mud guard above engine
2
2704813
cross recessed big flat round head tapping screw
6
2704813
cross recessed big flat round head tapping screw
6
11-26
WINDSHIELD GLASS
FIG· CA5602
11-27
WINDSHIELD GLASS
FIG· CA5602
Mark
Part No.
Part Name
Q'ty
1
52QA-06011
front windshield glass
1
2
52QA-06012
sealing strip, front windshield glass
1
3
56QC-03018
sealing insertion strip, rear insertion
1
4
56QC-03014
rear windshield glass
1
5
56QC-03016
sealing strip, rear windshield glass
1
11-28
DOOR
FIG· CA6101
Mark
Part No.
Part Name
Q'ty
1
61QA-03009-B
upper sealing strip, left door glass
1
61QA-03010-B
upper sealing strip, right door glass
1
2
61QA-03061
left door glass
1
61QA-03062
right door glass
1
3
61QA-03019
outer sealing strip assembly, windowsill-left
1
61QA-03020
outer sealing strip assembly, windowsill
1
4
61QA-03029
inner sealing strip assembly, windowsill
1
61QA-03030
inner sealing strip assembly, windowsill
1
5
left door assembly
1
61QA-00120
right door assembly
1
6
upper hinge assembly, door
2
7
61QA-06019
lower hinge assembly, left door
1
lower hinge assembly, right door
1
Q1480820
hex bolt & conical spring washer assemlby
14
8
61QA-06049
left doorcheck assembly
1
61QA-06050
right door check assembly
1
9
61QA-06067
pin shaft, door check
2
10
61QA-06066
bushing, door check
2
11
61QA-06065
door check rod assembly
2
Q1840616
hex flange bolt
4
12
61QA-06055
door check body assembly
2
13
61QA-02033
tapping combination screw
8
Q2560510-Z5
semi sunkhead screw
2
14
61QATA-05009
left door lock and control mechanism assembly
1
61QATA-05010
right door lock and control mechanism assembly
1
Q2540620
sunkhead screw
6
Q32206
all metal hex flange locking nut
2
Q41406
conical racked locking washer
6
11-30
DOOR
FIG· CA6101
Mark
Part No.
Part Name
Q'ty
15
6104QA-009
left window regulator assembly
1
right window regulator assembly
1
Q32206
all metal hex flange locking nut
4
hex thin nut
4
Q40006
small washer
4
17
61QA4-02075
water-proof film assembly, left door
1
61QA4-02076
water-proof film assembly, right door
1
18
61QA-02032
bracket, inner handle, door
2
19
61QATA-02049
inner guard panel assembly, left door
1
61QATA-02050
inner guard panel assembly, right door
1
61QA-02057
clip, inner guard panel assembly, left door
1
61QA-02058
clip, inner guard panel assembly, right door
1
Q2710412
tapping screw
2
20
61QATA-04016
handle shield
2
21
61QA-04018
stopper spring- handle
2
22
61QATA-04015
handle assembly, window regulator
2
23
61QATA-02061
shield, inner handle, door
2
RQ2200512-Z3
cross recessed flat round head screw
2
flat washer
2
24
61QATA-02062
shield plug
2
61QA-05054
guide clip
2
25
61QA-02009
rear guide rail assembly, left window
1
61QA-02010
rear guide rail assembly, right window
1
Q2140610
screw
2
I type hex nut
2
flat washer
2
Q40406
light spring washer
2
11-31
SEAT
FIG· CA6801
Mark
Part No.
Part Name
Q'ty
passenger seat assembly- with carpet, heat insulating
1
6900QB10H-010
1
cushion, anchorage
heat insulation cushion, floor engine cover assembly -
69QA-02030
1
passenger seat
69QA-02040
sealing strip assembly,floor engine cover- passenger seat
1
Q174B0616
cross recessed bolt
4
Q40206
big washer
4
Q174B0616
cross recessed bolt
2
flat washer
2
flat washer
2
Q340B08
I type hex nut
2
2
69QA-02020
rubber pad- passenger seat
3
3
68QB10H-00010
driver seat assembly
1
flange nut
2
4
70QB8H-00010
sleeper assembly
1
11-33
HEATER
FIG· CA8101
Mark
Part No.
Part Name
Q'ty
1
81QB10H-02021
left air pipe
1
2
81QA-02030
air duct assembly
1
3
81QB10H-02023
middle air pipe
1
4
81QB10H-02022
right air pipe
1
5
81QB10H-02017
defrosting pipe assembly, left door
1
6
81QB10H-02015
defrosting nozzle assembly
1
7
81QB10H-02018
defrosting pipe assembly, right door
1
8
81QA-02030
air inlet duct assembly
1
9
51QA-02059
plastic nut assembly
1
tapping screw
1
RQ1760616
tapping screw
1
flat washer
1
Q2710516
tapping screw
10
flat washer
10
10
81QA-01010
heater assembly
1
Q1760616
guide bolt
5
Q40206
flat washer
6
Q40306
spring washer
6
nut
1
11
81QB10G-01020
blower assembly
1
12
81QB10H-01050
heater control mechanismassembly
1
Q2710516
tapping screw
4
flat washer
4
13
81QB30-01037
water inlet & outlet pipe, heater
2
Q67224
double steel wire ring clamp
4
15
ZD250 × 7.5
nylon strap
2
11-35
CABIN ACCESSORIES
FIG· CA8201
11-36
CABIN ACCESSORIES
FIG· CA8201
Mark
Part No.
Part Name
Q'ty
1
82QATA-00010
hand rail- front pillar
2
RQ2160625
pointed end screw
4
flat washer
4
Q42306
saucer spring washer
8
2
82QATA-00010
hand rail- side panel
1
RQ2160516
pointed end screw
2
RQ42305
saucer spring washer
2
3
82QATA-04009
left sun visor assembly
1
Q2760520
cross recessed semi sunkhead tapping screw
2
82QA-04012
bearer- sun visor
1
Q2710518
tapping screw
1
4
82QAF-02009
left outer rearview mirrior rod assembly
1
82QAF-02010
right outer rearview mirrior rod assembly
1
RQ1760620
guide bolt
8
RQ42306
saucer spring washer
8
5
8202Q68-010
left rearview mirrior assembly
1
8202Q68-020
right rearview mirrior assembly
1
6
82QATA-01010
inner rearview mirrior assembly
1
Q2760520-Z5
cross recessed semi sunkhead tapping screw
5
Q2760616-Z5
cross recessed semi sunkhead tapping screw
2
7
8219Q68-010
downview mirror assembly
1
11-37
SAFETY BELT
FIG· CA8202
11-38
SAFETY BELT
FIG· CA8202
Mark
Part No.
Part Name
Q'ty
1
82QB10H-12015
belt retractor assembly
1
2
8212QATA-010
left safety belt assembly
1
82QATA-12022
trimming cover, safety belt
2
82QATA-12020
left belt buckle assembly
1
Q2704816-Z5
cross recessed big flat round head tapping screw
8
11-39
CABIN MUD GUARD
FIG· CA8401
11-40
CABIN MUD GUARD
FIG· CA8401
Mark
Part No.
Part Name
Q'ty
1
84QB30-03067
left lengthways rubber mud guard
1
84QB30-03068
right lengthways rubber mud guard
1
2
84QA-03072
clip- lengthways rubber mud guard
11
Q1840616
hex flange bolt
2
3
84QA-03121
bracket, left front mud guard
1
84QA-03122
bracket, right front mud guard
1
Q32006
hex flange nut
2
4
84QB30-03111
left front mud guard
2
84QB30-03112
right front mud guard
1
5
51QA-02059
plastic nut assembly
8
Q2710616
tapping screw
8
flat washer
8
6
84QB30-03161
left bracket assembly
1
84QB30-03162
right bracket assembly
1
Q150B0820
bolt
4
Q150B0830
bolt
4
Q40308
spring washer
8
7
85QB30-03175
left rear mud guard
1
85QB30-03176
right rear mud guard
1
8
84QB30-03067
left lengthways rubber mud guard
1
84QB30-03068
right lengthways rubber mud guard
1
9
84QB30-03178
pressure strip--rubber mud guard
2
Q174B0520
hex bolt
5
Q340B05
I type hex nut
5
flat washer
5
spring washer
5
11-41
12. CARGO BODY, TOOLS
FIG.OT8501
CARGO BODY
12-1
FIG.OT3901
DRIVER'S TOOLS
12-4
CARGO BODY
FIG· OT8501
12-1
CARGO BODY
FIG· OT8501
Mark
Part No.
Part Name
Q'ty
85G0A9-31
cargo body assembly
1
1
8500QJG4-100
platform floor assembly
1
2
8500QJG4-206
right side wall assembly
1
3
8500QJGF4-410
front wall assembly
1
Q150B0820
bolt
8
bolt
6
Q32010
flange nut
6
Q340B08
I type hex nut
8
flat washer
8
Q40110
flat washer
6
Q40308
spring washer
8
4
8500QA4-544
latch rod assembly
4
Q33512
locking nut
4
5
8500QAF-00026
U bolt
6
8500QAF-00028
underplate
6
Q340B10
nut
24
85QAT-00051
stow-wood
2
6
8500QJG4-205
left side wall assembly
1
7
85QAF-09021
left rear mud guard
1
85QAF-09022
right rear mud guard
1
8
85QAF-09019
left rear mud guard assembly
1
85QAF-09020
right rear mud guard assembly
1
Q2140820
screw
4
Q150B0820
hex bolt
8
Q340B08
I type hex nut
12
flat washer
12
Q40308
spring washer
12
9
85QA-00066
rubber gasket
4
12-2
CARGO BODY
FIG· OT8501
Mark
Part No.
Part Name
Q'ty
10
85QA-00062
rubber blank cover
4
hex bolt
4
Q33410
locking nut
4
Q40110
flat washer
4
big washer
4
11
8500QA-550
buffering pad assembly
6
Q40208
big washer
6
RQ2200620
screw
6
12
Q510B1090
pin shaft
15
Q500B3224
split pin
15
Q40110
flat washer
15
13
85QA-08010
license fixing plate assembly
1
Q150B0625
bolt
2
flat washer
2
14
8500QJF4-305
rear wall assembly
1
12-3
DRIVER'S TOOLS
FIG· OT3901
12-4
DRIVER'S TOOLS
FIG· OT3901
Mark
Part No.
Part Name
Q'ty
1
39C-01031
double end wrench
1
2
39C-01033
double end wrench
1
3
39N-01033
double end wrench
1
4
39C-01140-A
slip joint pliers assembly
1
5
39C-15010-A
small adjustable wrench assembly
1
6
39QA-01100
screwdriver assembly
1
7
QYL5G
hydraulic jack
1
8
3919QA-010
tool bag
1
9
39BA01-01066
tube wrench, hub bearing nut
1
10
39C-01146
tyre crowbar & jack rocker
1
11
39QAJ-01058-A
tube wrench, wheel bolt nut
1
12-5
